Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - FRONT SUSPENSION
FRONT UPPER SUSPENSION ARM - INSTALLATION
- HINT:
| 1. TEMPORARILY INSTALL FRONT SUSPENSION UPPER ARM ASSEMBLY LH |
Temporarily install the suspension upper arm with the 2 washers, bolt and nut.
- HINT:
- After stabilizing the suspension, tighten the nut.
| 2. CONNECT STEERING KNUCKLE LH |
Connect the steering knuckle to the suspension upper arm.
Install the nut and a new cotter pin.
- Torque:
- 110 N*m{ 1122 kgf*cm, 81 ft.*lbf}
- NOTICE:
- If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.
| 3. CONNECT SKID CONTROL SENSOR WIRE |
Connect the sensor wire to the steering knuckle and upper arm with the bolt and nut.
- Torque:
- 13 N*m{ 133 kgf*cm, 9.6 ft.*lbf}
| 4. STABILIZE SUSPENSION |
Install the front wheels.
- Torque:
- for aluminum wheel:
- 131 N*m{ 1336 kgf*cm, 97 ft.*lbf}
- for steel wheel:
- 209 N*m{ 2131 kgf*cm, 154 ft.*lbf}
Lower the vehicle.
Press down on the vehicle several times to stabilize the suspension.
| 5. TIGHTEN FRONT SUSPENSION UPPER ARM ASSEMBLY LH |
Tighten the nut.
- Torque:
- 185 N*m{ 1886 kgf*cm, 136 ft.*lbf}
- NOTICE:
- Perform this procedure with all 4 wheels on the ground.
| 6. INSTALL FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH (w/ Active Height Control) |
Install the sensor with the bolt and nut.
- Torque:
- for bolt:
- 13 N*m{ 127 kgf*cm, 9 ft.*lbf}
- for nut:
- 5.6 N*m{ 57 kgf*cm, 50 in.*lbf}
Connect the connector.
| 7. INSTALL FRONT FENDER APRON TRIM PACKING D |
Install the apron trim packing with the 4 clips.
| 8. INSTALL FRONT FENDER APRON TRIM PACKING B (w/ KDSS) |
Install the apron trim packing with the 3 clips.
| 9. INSTALL FRONT FENDER APRON TRIM PACKING B (w/o KDSS) |
Install the apron trim packing with the 4 clips.
| 10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Active Height Control) |
- NOTICE:
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
| 11. PERFORM VEHICLE HEIGHT OFFSET CALIBRATION (w/ Active Height Control) |
Perform the vehicle height offset calibration ().
| 12. ADJUST FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH (w/ Active Height Control) |
- NOTICE:
Loosen the nut and adjust the link installation position by moving the height control sensor link up or down in the long hole of the bracket.
- HINT:
- When the link is moved 1 mm (0.0394 in.), the vehicle height changes by approximately 2 mm (0.0787 in.).
Tighten the nut of the height control sensor link.
- Torque:
- 5.6 N*m{ 57 kgf*cm, 50 in.*lbf}
| 13. PERFORM ZERO POINT CALIBRATION OF G SENSOR (w/ Active Height Control) |
Perform the zero point calibration of G sensor ( ).
| 14. MEASURE VEHICLE HEIGHT (w/ KDSS) |
- NOTICE:
- HINT:
Set the tire pressure to the specified value(s) ().
Bounce the vehicle to stabilize the suspension.
Measure the distance from the ground to the top of the bumper and calculate the difference in the vehicle height between left and right. Perform this procedure for both the front and rear wheels.
- Height difference of left and right sides:
- 15 mm (0.591 in.) or less
- HINT:
- If not as specified, perform the vehicle tilt calibration.
| 15. CLOSE STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE (w/ KDSS) |
- NOTICE:
- HINT:
Using a 5 mm hexagon socket wrench, tighten the lower and upper chamber shutter valves of the stabilizer control with accumulator housing.
- Torque:
- 14 N*m{ 143 kgf*cm, 10 ft.*lbf}
| 16. INSTALL STABILIZER CONTROL VALVE PROTECTOR (w/ KDSS) |
Install the valve protector with the 3 bolts.
- Torque:
- 18 N*m{ 184 kgf*cm, 13 ft.*lbf}
Attach the clamp, and connect the connector to the valve protector.
| 17. ADJUST HEADLIGHT ASSEMBLY |
for Standard:
Adjust the headlight ().
for HID Headlight:
Adjust the headlight ().