Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - FRONT SUSPENSION

FRONT STABILIZER BAR (w/o KDSS) - INSTALLATION

1. INSTALL NO. 1 FRONT STABILIZER BAR BUSH
Front Stabilizer Bar (W/O Kdss) - Installation. FRONT SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the 2 bushes to the outer side of the bush stoppers on the front stabilizer bar as shown in the illustration.

  • NOTICE:
  • Be sure to install the front No. 1 stabilizer bar bushes so that the cut and bump of each bush faces the under of the vehicle.
2. INSTALL FRONT STABILIZER BAR
Front Stabilizer Bar (W/O Kdss) - Installation. FRONT SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Set the stabilizer bracket so that the arrow mark is facing the front side of the vehicle.

Front Stabilizer Bar (W/O Kdss) - Installation. FRONT SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Temporarily install the 2 stabilizer brackets and front stabilizer bar with the 4 bolts.

3. TEMPORARILY INSTALL FRONT STABILIZER LINK ASSEMBLY LH

Temporarily install the stabilizer link with the nut and bolt.

Front Stabilizer Bar (W/O Kdss) - Installation. FRONT SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Tighten the nut.

  • Torque:
  • 128 N*m{ 1305 kgf*cm, 94 ft.*lbf}
4. TEMPORARILY INSTALL FRONT STABILIZER LINK ASSEMBLY RH
Front Stabilizer Bar (W/O Kdss) - Installation. FRONT SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Temporarily install the stabilizer link with the nut and bolt.

Tighten the nut.

  • Torque:
  • 128 N*m{ 1305 kgf*cm, 94 ft.*lbf}
5. TIGHTEN NO. 1 FRONT STABILIZER BRACKET LH
Front Stabilizer Bar (W/O Kdss) - Installation. FRONT SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Tighten the 2 bolts.

  • Torque:
  • 87 N*m{ 887 kgf*cm, 64 ft.*lbf}
  • NOTICE:
  • Tighten the bolts in 3 steps, in the order shown in the illustration.
6. TIGHTEN NO. 1 FRONT STABILIZER BRACKET RH
Front Stabilizer Bar (W/O Kdss) - Installation. FRONT SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Tighten the 2 bolts.

  • Torque:
  • 87 N*m{ 887 kgf*cm, 64 ft.*lbf}
  • NOTICE:
  • Tighten the bolts in 3 steps, in the order shown in the illustration.
7. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

Install the No. 1 engine under cover sub-assembly with the 10 bolts.

  • Torque:
  • 29 N*m{ 296 kgf*cm, 21 ft.*lbf}
8. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

Push in the clip to install the front fender splash shield sub-assembly LH.

Install the 3 bolts and screw.

9. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

Push in the clip to install the front fender splash shield sub-assembly RH.

Install the 3 bolts and 2 screws.

10. STABILIZE SUSPENSION

Install the front wheels.

  • Torque:
  • for aluminum wheel:
  • 131 N*m{ 1336 kgf*cm, 97 ft.*lbf}
  • for steel wheel:
  • 209 N*m{ 2131 kgf*cm, 154 ft.*lbf}

Lower the vehicle.

Press down on the vehicle several times to stabilize the suspension.

11. TIGHTEN FRONT STABILIZER LINK ASSEMBLY LH
Front Stabilizer Bar (W/O Kdss) - Installation. FRONT SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Tighten the bolt.

  • Torque:
  • 135 N*m{ 1376 kgf*cm, 100 ft.*lbf}
  • NOTICE:
  • Perform this procedure with all 4 wheels on the ground.
12. TIGHTEN FRONT STABILIZER LINK ASSEMBLY RH
Front Stabilizer Bar (W/O Kdss) - Installation. FRONT SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Tighten the bolt.

  • Torque:
  • 135 N*m{ 1376 kgf*cm, 100 ft.*lbf}
  • NOTICE:
  • Perform this procedure with all 4 wheels on the ground.