Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - SUSPENSION CONTROL

CONTROL VALVE ASSEMBLY - REMOVAL

1. REMOVE TAILPIPE ASSEMBLY

for 1GR-FE:


Remove the tailpipe ().

for 1UR-FE:


Remove the tailpipe ().

for 3UR-FE:


Remove the tailpipe ().

for 1VD-FTV:


Remove the tailpipe ().

2. REMOVE CENTER EXHAUST PIPE ASSEMBLY

for 1GR-FE:


Remove the center exhaust pipe for ().

for 1UR-FE:


Remove the center exhaust pipe for ().

for 3UR-FE:


Remove the center exhaust pipe for ().

for 1VD-FTV:


Remove the center exhaust pipe for ().

3. REMOVE HEIGHT CONTROL UNIT INSULATOR
Control Valve Assembly - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and insulator from the control unit.

4. REMOVE CLAMP

Remove the clamp from the 3 height control tubes.

5. DISCHARGE SUSPENSION FLUID PRESSURE
Control Valve Assembly - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect a hose to the bleeder plug for the height control accumulator and loosen the bleeder plug.

Discharge the suspension fluid pressure.

After the fluid pressure has dropped and oil has drained out, tighten the bleeder plug and remove the hose.

  • Torque:
  • 6.9 N*m{ 70 kgf*cm, 61 in.*lbf}
6. REMOVE NO. 7 HEIGHT CONTROL TUBE
Control Valve Assembly - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a union nut wrench, remove the control tube from the control valve and pump accumulator.

7. DISCONNECT REAR NO. 4 HEIGHT CONTROL TUBE
Control Valve Assembly - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the connector.

Remove the union bolt and gasket, then disconnect the rear No. 4 height control tube from the control valve.

8. REMOVE NO. 5 HEIGHT CONTROL TUBE

Using a union nut wrench, remove the No. 5 height control tube from the control valve and center cylinder.

Control Valve Assembly - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

9. REMOVE NO. 5 HEIGHT CONTROL TUBE LH
Control Valve Assembly - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a union nut wrench, remove the No. 5 height control tube LH from the control valve and center cylinder.

10. REMOVE NO. 6 HEIGHT CONTROL TUBE
Control Valve Assembly - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a union nut wrench, remove the No. 6 height control tube from the control valve and center cylinder.

11. REMOVE NO. 6 HEIGHT CONTROL TUBE LH

Using a union nut wrench, remove the No. 6 height control tube LH from the control valve and center cylinder.

Control Valve Assembly - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

12. REMOVE NO. 1 HEIGHT CONTROL VALVE ASSEMBLY
Control Valve Assembly - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 nuts and control valve.

Remove the 3 bolt holders and 3 bolt cushions from the control valve.