Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - POWER ASSIST SYSTEMS

VANE PUMP (for 3UR-FE) - REMOVAL

1. PRECAUTION
  • NOTICE:
  • After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work ().
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  • CAUTION:
  • Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
  • NOTICE:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
3. REMOVE FRONT WHEEL RH
4. REMOVE FRONT FENDER APRON TRIM PACKING A
Vane Pump (For 3Ur-Fe) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a clip remover, remove the 3 clips and fender apron seal.

5. REMOVE V-BANK COVER SUB-ASSEMBLY
Vane Pump (For 3Ur-Fe) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

Text in Illustration
*1Bracket
*2Hook
*3Pin
*4Grommet
6. REMOVE AIR CLEANER HOSE ASSEMBLY
Vane Pump (For 3Ur-Fe) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the vacuum hose and No. 2 ventilation hose.

Loosen the 2 hose clamps.

Remove the air cleaner hose.

7. REMOVE AIR CLEANER ASSEMBLY
Vane Pump (For 3Ur-Fe) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and air cleaner.

8. REMOVE FAN AND GENERATOR V BELT
Vane Pump (For 3Ur-Fe) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

While turning the belt tensioner counterclockwise, align the service hole for the belt tensioner and the belt tensioner fixing position, and then insert a bar of 5 mm (0.197 in.) into the service hole to fix the belt tensioner in place.

Text in Illustration
*1Bar
  • HINT:
  • The pulley bolt for the belt tensioner has a left-hand thread.

Remove the V belt.

9. DRAIN POWER STEERING FLUID
10. DISCONNECT POWER STEERING OIL PRESSURE SENSOR CONNECTOR
Vane Pump (For 3Ur-Fe) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the wire harness clamp and disconnect the connector.

11. DISCONNECT PRESSURE FEED TUBE
Vane Pump (For 3Ur-Fe) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the bolt and disconnect the pressure feed tube.

Text in Illustration
*1Pressure feed tube

Remove the gasket.

12. DISCONNECT SUCTION HOSE
Vane Pump (For 3Ur-Fe) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Slide the clip and disconnect the suction hose from the vane pump.

13. REMOVE VANE PUMP ASSEMBLY
Vane Pump (For 3Ur-Fe) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts and vane pump.