Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - POWER ASSIST SYSTEMS

VANE PUMP (for 1VD-FTV with DPF) - REMOVAL

1. PRECAUTION
  • NOTICE:
  • After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work ().
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  • CAUTION:
  • Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
  • NOTICE:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
3. REMOVE UPPER RADIATOR SUPPORT SEAL

Remove the 7 clips and upper radiator support seal.

4. REMOVE FRONT FENDER APRON TRIM PACKING A
Vane Pump (For 1Vd-Ftv With Dpf) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 clips and front fender apron seal front RH.

5. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
Vane Pump (For 1Vd-Ftv With Dpf) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 nuts and No. 1 engine cover.

6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY
Vane Pump (For 1Vd-Ftv With Dpf) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Loosen the hose clamp.

Disconnect the mass air flow meter connector and using a clip remover, detach the wire harness clamp from the air cleaner cap.

Detach the 4 clamps and remove the air cleaner cap.

7. REMOVE NO. 1 AIR CLEANER HOSE
Vane Pump (For 1Vd-Ftv With Dpf) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Loosen the hose clamp and remove the No. 1 air cleaner hose.

8. REMOVE INTAKE AIR CONNECTOR
Vane Pump (For 1Vd-Ftv With Dpf) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/ Viscous Heater:


Disconnect the 2 connectors from the viscous with magnet clutch heater and water temperature sensor.

Text in Illustration
*Aw/ Viscous Heater

w/o Viscous Heater:


Disconnect the connector from the water temperature sensor.

Using a clip remover, detach the 3 wire harness clamps.

Vane Pump (For 1Vd-Ftv With Dpf) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Loosen the 2 hose clamps and remove the 2 bolts and intake air connector.

9. REMOVE RADIATOR RESERVOIR ASSEMBLY
Vane Pump (For 1Vd-Ftv With Dpf) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the 2 hoses.

Remove the 3 bolts and radiator reservoir.

10. REMOVE V-RIBBED BELT (w/ Viscous Heater)
Vane Pump (For 1Vd-Ftv With Dpf) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Loosen the lock nut and turn the bolt counterclockwise.

Remove the V-ribbed belt.

11. REMOVE NO. 1 IDLER PULLEY (w/ Viscous Heater)
Vane Pump (For 1Vd-Ftv With Dpf) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the bolt, cover, No. 1 idler pulley and collar.

12. REMOVE NO. 3 IDLER PULLEY (w/ Viscous Heater)
Vane Pump (For 1Vd-Ftv With Dpf) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the nut and No. 3 idler pulley.

13. REMOVE V-RIBBED BELT
Vane Pump (For 1Vd-Ftv With Dpf) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a wrench to the V-ribbed belt tensioner bracket, turn the wrench clockwise and remove the V-ribbed belt.

14. DRAIN POWER STEERING FLUID
15. DISCONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE
Vane Pump (For 1Vd-Ftv With Dpf) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Slide the clip and disconnect the No. 1 oil reservoir to pump hose from the vane pump.

16. DISCONNECT POWER STEERING OIL PRESSURE SWITCH CONNECTOR
Vane Pump (For 1Vd-Ftv With Dpf) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the 2 connectors.

17. REMOVE PRESSURE FEED TUBE ASSEMBLY
Vane Pump (For 1Vd-Ftv With Dpf) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the union bolt, union and disconnect the pressure feed tube.

Remove the gasket.

18. REMOVE VANE PUMP ASSEMBLY
Vane Pump (For 1Vd-Ftv With Dpf) - Removal. POWER ASSIST SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 nuts and vane pump.

Remove the O-ring from the vane pump.