Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - POWER ASSIST SYSTEMS
VANE PUMP (for 1VD-FTV with DPF) - DISASSEMBLY
- NOTICE:
- When using a vise, do not overtighten it.
| 1. REMOVE POWER STEERING SUCTION PORT UNION |
Remove the bolt and suction port union from the vane pump.
Using a screwdriver, remove the O-ring from the suction port union.
| 2. REMOVE VANE PUMP GEAR |
Using soft jaws on a vise, clamp the vane pump.
- NOTICE:
- Be careful not to damage the vane pump.
Using SST, remove the gear.
- SST
- 09950-30012(09951-03010,09953-03010,09954-03010,09955-03011)
| 3. REMOVE REAR VANE PUMP HOUSING |
Remove the 4 bolts and rear housing from the front housing.
Using a screwdriver, remove the O-ring from the rear housing.
| *1 | Protective Tape |
- HINT:
- Tape the screwdriver tip before use.
| 4. REMOVE VANE PUMP ROTOR, 10 VANE PUMP PLATES AND VANE PUMP CAM RING |
Remove the 10 vane pump plates.
- NOTICE:
- Take care not to drop the vane pump plates.
Remove the rotor.
Remove the cam ring from the front housing.
| 5. REMOVE VANE PUMP FRONT SIDE PLATE |
Remove the front side plate from the front housing.
Using a screwdriver, remove the O-ring from the front side plate.
- HINT:
- Tape the screwdriver tip before use.
| *1 | Protective Tape |
Remove the O-ring from the front housing.
| 6. REMOVE VANE PUMP SHAFT WITH VANE PUMP SHAFT BEARING |
Using a screwdriver, remove the snap ring.
| *1 | Protective Tape |
- NOTICE:
- Be careful not to damage the front housing.
- HINT:
- Tape the screwdriver tip before use.
Tape the serrated part of the vane pump shaft.
| *1 | Protective Tape |
Using a press, press out the shaft with bearing.
| 7. REMOVE VANE PUMP SHAFT BEARING |
Using 2 screwdrivers, remove the snap ring from the shaft.
- NOTICE:
- Be careful not to damage the shaft.
Using a press, press out the bearing from the shaft.
| 8. REMOVE VANE PUMP HOUSING OIL SEAL |
Using a screwdriver, pry out the oil seal.
- NOTICE:
- Be careful not to damage the front housing.
- HINT:
- Tape the screwdriver tip before use.