Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - POWER ASSIST SYSTEMS
VANE PUMP (for 1GR-FE) - DISASSEMBLY
| 1. FIX VANE PUMP ASSEMBLY |
Using SST, fix the vane pump in a vise.
- SST
- 09630-00014(09631-00132)
| 2. REMOVE POWER STEERING SUCTION PORT UNION |
Remove the bolt and suction port union from the vane pump.
Using a screwdriver, remove the O-ring from the suction port union.
| 3. REMOVE FLOW CONTROL VALVE |
Remove the pressure port union.
Remove the O-ring from the pressure port union.
Remove the flow control valve and compression spring.
| 4. REMOVE VANE PUMP REAR HOUSING |
Remove the 4 bolts and rear housing from the front housing.
Using a screwdriver, remove the O-ring from the rear housing.
- HINT:
- Tape the screwdriver tip before use.
| 5. REMOVE VANE PUMP SHAFT WITH VANE PUMP PULLEY |
Using 2 screwdrivers, remove the snap ring from the vane pump shaft.
Remove the vane pump shaft with vane pump pulley.
- NOTICE:
- Be careful not to drop or damage the vane pump shaft with vane pump pulley. If it is damaged, replace the vane pump assembly.
| 6. REMOVE VANE PUMP ROTOR |
Remove the 10 vane pump plates.
- NOTICE:
- Take care not to drop the vane pump plate.
Remove the vane pump rotor.
| 7. REMOVE VANE PUMP CAM RING |
Remove the cam ring from the front housing.
| 8. REMOVE VANE PUMP FRONT SIDE PLATE |
Remove the front side plate from the front housing.
Using a screwdriver, remove the O-ring from the front side plate.
- HINT:
- Tape the screwdriver tip before use.
Remove the O-ring from the front housing.
| 9. REMOVE VANE PUMP HOUSING OIL SEAL |
Using a screwdriver and piece of cloth, pry out the oil seal.
- NOTICE:
- Be careful not to damage the front housing.