Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - STEERING GEAR / LINKAGE

STEERING LINKAGE - REASSEMBLY

1. INSTALL STEERING RACK END SUB-ASSEMBLY

Temporarily install the 2 steering rack ends to the power steering rack.

Fill up the ball joint of the steering rack ends with MP grease.

Steering Linkage - Reassembly. STEERING GEAR / LINKAGE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, install the power steering rack end (RH side) to the power steering rack.

  • SST
  • 09922-10010
  • Torque:
  • without SST:
  • 147 N*m{ 1499 kgf*cm, 108 ft.*lbf}
  • with SST:
  • 110 N*m{ 1122 kgf*cm, 81 ft.*lbf}
  • HINT:
Rotate SST in the direction shown in the illustration.
Use a torque wrench with a fulcrum length of 380 mm (14.97 in.).

Using SST and a wrench, install the power steering rack end (LH side) to the power steering rack.

  • SST
  • 09922-10010
  • Torque:
  • without SST:
  • 147 N*m{ 1499 kgf*cm, 108 ft.*lbf}
  • with SST:
  • 110 N*m{ 1122 kgf*cm, 81 ft.*lbf}
  • HINT:
Rotate SST in the direction shown in the illustration.
Use a torque wrench with a fulcrum length of 380 mm (14.97 in.).
2. INSTALL NO. 1 STEERING RACK BOOT
Steering Linkage - Reassembly. STEERING GEAR / LINKAGE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Apply silicon grease to the inside of the small opening of the boot.

Install the 2 boots to the groove on the rack housing.

3. INSTALL STEERING RACK BOOT CLAMP RH
Steering Linkage - Reassembly. STEERING GEAR / LINKAGE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, install a new boot clamp as shown in the illustration.

  • SST
  • 09521-24010
  • Standard clearance:
  • 3.0 mm (0.119 in.) or less
  • NOTICE:
  • Be careful not to damage the boot.
4. INSTALL STEERING RACK BOOT CLAMP LH
  • HINT:
  • Use the same procedures described for the RH side.
5. INSTALL STEERING RACK BOOT CLIP RH
Steering Linkage - Reassembly. STEERING GEAR / LINKAGE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using pliers, install the boot clip.

  • NOTICE:
  • Make sure that the claws of each clip are positioned within the area shown in the illustration.
6. INSTALL STEERING RACK BOOT CLIP LH
  • HINT:
  • Use the same procedures described for the RH side.