Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - STEERING COLUMN

STEERING COLUMN ASSEMBLY (for Manual Tilt and Manual Telescopic Steering Column) - INSTALLATION

1. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Align the part of the dust cover labeled A with the No. 2 steering intermediate shaft, and install the No. 2 steering intermediate shaft assembly to the steering link assembly.

Text in Illustration
*aMatchmark

Install the bolt.

  • Torque:
  • 35 N*m{ 360 kgf*cm, 26 ft.*lbf}
  • NOTICE:
  • Be careful not to damage the dust cover.
2. INSTALL STEERING COLUMN HOLE COVER SUB-ASSEMBLY
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the 4 bolts and nut.

  • Torque:
  • 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
  • NOTICE:
  • Do not fold back the boot part of the steering hole cover or extend it excessively. if it is extended excessively, return it to its original position.
  • HINT:
  • Install the steering intermediate shaft assembly from the inside of the vehicle.

Using needle nose pliers, lock the clamp to the steering column hole cover to install it.

  • NOTICE:
  • Be careful when performing the operation as the clamp may not lock if the claws of the clamp are deformed.
3. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering intermediate shaft assembly.

Text in Illustration
*aMatchmark
  • HINT:
  • Install the steering intermediate shaft from the inside of the vehicle.

Install the bolt.

  • Torque:
  • 35 N*m{ 360 kgf*cm, 26 ft.*lbf}
4. INSTALL STEERING COLUMN ASSEMBLY

Align the matchmarks on the steering intermediate shaft and the steering column.

Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the bolt.

Text in Illustration
*aMatchmark
  • Torque:
  • 35 N*m{ 360 kgf*cm, 26 ft.*lbf}

w/o Entry and Start System:

Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the steering column with the 4 nuts.

  • Torque:
  • 21 N*m{ 214 kgf*cm, 15 ft.*lbf}

w/ Entry and Start System

Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the steering column with the 4 nuts.

  • Torque:
  • 26 N*m{ 265 kgf*cm, 19 ft.*lbf}
5. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY

Attach the 2 claws to install the duct.

Install the clip.

6. INSTALL WIRE HARNESS PROTECTOR AND WIRE HARNESS
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 2 claws to connect the wire harness protector and wire harness.

7. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the connector.

  • NOTICE:
  • When handling the airbag connector, take care not to damage the airbag wire harness.

Install the driver side knee airbag with the 5 bolts.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
8. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag)
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 2 claws and connect the DLC3.

Install the lower instrument panel with the 5 bolts.

9. INSTALL NO. 1 SWITCH HOLE BASE
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the connectors.

Attach the 4 claws to install the No. 1 switch hole base.

10. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL

Connect the connectors.

Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

for Automatic Air Conditioning System:

Attach the 2 claws to install the room temperature sensor.

Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 2 claws to connect the 2 control cables.

w/ Driver Side Knee Airbag:

Attach the 16 claws to install the lower No. 1 instrument panel finish panel.

Install the 2 bolts.

Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/o Driver Side Knee Airbag:

Attach the 9 claws to install the lower No. 1 instrument panel finish panel.

Install the 2 bolts.

Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 2 claws to close the hole cover.

11. INSTALL COWL SIDE TRIM BOARD LH
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 2 clips to install the cowl side trim board.

Install the cap nut.

12. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Floor Under Cover)
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the connectors.

Attach the 3 claws to install the No. 1 instrument panel under cover.

Install the 2 screws.

13. INSTALL FRONT DOOR SCUFF PLATE LH
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 7 claws and 4 clips to install the scuff plate.

14. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/o Multi-information Display)
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 9 claws to install the instrument cluster finish panel.

15. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/ Multi-information Display)
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the connector.

Attach the 9 claws to install the instrument cluster finish panel.

16. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH

Attach the 2 claws to install the No. 2 instrument cluster finish panel garnish.

Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Text in Illustration
*Aw/ Entry and Start System*Bw/o Entry and Start System
17. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 3 claws to install the No. 1 instrument cluster finish panel garnish.

18. INSTALL INSTRUMENT SIDE PANEL LH
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 6 claws to install the instrument side panel.

19. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the connectors and attach the 2 clamps.

Attach the 8 claws to install the lower instrument panel pad sub-assembly.

Install the clip and screw.

20. INSTALL NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 7 claws to install the No. 2 instrument panel finish panel cushion.

21. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using pliers, grip the claws of the clamp and install the combination switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.

Connect the connectors to the combination switch with spiral cable.

22. INSTALL UPPER STEERING COLUMN COVER
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the claw to install the upper steering column cover.

Attach the 4 clips to install the upper steering column cover onto the instrument cluster finish panel.

23. INSTALL LOWER STEERING COLUMN COVER
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 2 claws to install the lower steering column cover.

  • NOTICE:
  • Do not damage the tilt and telescopic switch.

Install the 3 screws.

  • Torque:
  • 2.0 N*m{ 20 kgf*cm, 18 in.*lbf}
24. INSTALL STEERING WHEEL ASSEMBLY
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Align the matchmarks on the steering wheel assembly and steering main shaft assembly.

Text in Illustration
*aMatchmark

Install the steering wheel assembly set nut.

  • Torque:
  • 50 N*m{ 510 kgf*cm, 37 ft.*lbf}
25. INSTALL STEERING PAD
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Support the steering pad with one hand.

Connect the 2 connectors to the steering pad.

  • NOTICE:
  • When handling the airbag connector, take care not to damage the airbag wire harness.

Connect the horn connector.

Confirm that the circumference groove of the "TORX" screw fits in the screw case, and place the steering pad onto the steering wheel.

Using a T30 "TORX" socket wrench, tighten the 2 screws.

  • Torque:
  • 8.8 N*m{ 90 kgf*cm, 78 in.*lbf}
26. INSTALL LOWER NO. 2 STEERING WHEEL COVER
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 2 claws to install the cover.

27. INSTALL LOWER NO. 3 STEERING WHEEL COVER
Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) - Installation. STEERING COLUMN. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 2 claws to install the cover.

28. CHECK FRONT WHEELS FACING STRAIGHT AHEAD
29. INSTALL FRONT WHEELS
30. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
  • NOTICE:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
31. INSPECT SRS WARNING LIGHT

Inspect the SRS warning light ().