Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1VD-FTV BATTERY / CHARGING

GENERATOR - INSPECTION

1. INSPECT GENERATOR DRIVE END FRAME BEARING
Generator - Inspection. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Rotate the bearing and check that there is no abnormal noise and that it rotates smoothly.


If necessary, replace the bearing ().

2. INSPECT GENERATOR ROTOR ASSEMBLY
Generator - Inspection. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Check the rotor for an open circuit.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • 130 A Type
    Tester ConnectionConditionSpecified Condition
    Slip ring - Slip ring20°C (68°F)2.3 to 2.7 Ω
  • 150 A Type
    Tester ConnectionConditionSpecified Condition
    Slip ring - Slip ring20°C (68°F)1.5 to 1.9 Ω
  • 180 A Type
    Tester ConnectionConditionSpecified Condition
    Slip ring - Slip ring20°C (68°F)1.36 to 1.76 Ω

If the result is not as specified, replace the rotor assembly.


Generator - Inspection. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Check if the rotor is grounded.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    Slip ring - RotorAlways10 kΩ or higher

If the result is not as specified, replace the rotor assembly.


Check that the slip rings are not rough or scored.


If rough or scored, replace the rotor assembly.

Generator - Inspection. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a vernier caliper, measure the slip ring diameter.

  • Standard diameter:
  • 14.2 to 14.4 mm (0.559 to 0.567 in.)
  • Minimum diameter:
  • 14.0 mm (0.551 in.)

If the diameter is less than the minimum, replace the rotor assembly.


3. INSPECT GENERATOR ROTOR BEARING
Generator - Inspection. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Rotate the bearing and check that there is no abnormal noise and that it rotates smoothly.


If necessary, replace the generator rotor.

4. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY
Generator - Inspection. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a vernier caliper, measure the exposed brush length.

  • Standard exposed length:
  • 10.5 mm (0.413 in.)
  • Minimum exposed length:
  • 4.5 mm (0.177 in.)

If the exposed length is less than the minimum, replace the brush holder assembly.