Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1VD-FTV BATTERY / CHARGING

GENERATOR - DISASSEMBLY

1. REMOVE GENERATOR PULLEY
Generator - Disassembly. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • SST
  • 09820-63011(09820-06010,09820-06021)
  • HINT:
SST 1-A and 1-B09820-06010
SST 209820-06021

Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

  • Torque:
  • 39 N*m{ 398 kgf*cm, 29 ft.*lbf}
  • NOTICE:
  • Check that SST is secured on the rotor shaft.
Generator - Disassembly. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Mount SST 2 in a vise.

Insert SST 1-A and 1-B into SST 2, and attach the pulley nut to SST 2.

Generator - Disassembly. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

  • NOTICE:
  • To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.

Remove the generator from SST 2.

Generator - Disassembly. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Turn SST 1-B, and remove SST 1-A and 1-B.

Remove the pulley nut and pulley.

2. REMOVE GENERATOR REAR END COVER
Generator - Disassembly. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Place the generator on the pulley.

Remove the 3 nuts and end cover.

Generator - Disassembly. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the terminal insulator.

3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
Generator - Disassembly. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 screws and brush holder.

4. REMOVE GENERATOR COIL ASSEMBLY
Generator - Disassembly. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 4 bolts.

Generator - Disassembly. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, remove the coil assembly.

  • SST
  • 09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)
5. REMOVE GENERATOR ROTOR ASSEMBLY
Generator - Disassembly. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the generator washer and rotor.

6. REPLACE GENERATOR DRIVE END FRAME BEARING
Generator - Disassembly. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 4 screws and retainer plate.

Generator - Disassembly. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST and a hammer, tap out the bearing.

  • SST
  • 09950-60010(09951-00250)
    09950-70010(09951-07100)
Generator - Disassembly. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST and a press, press in a new bearing.

  • SST
  • 09950-60010(09951-00470)
    09950-70010(09951-07100)
Generator - Disassembly. 1VD-FTV BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

130 A Type and 150 A Type:


Install the retainer plate with the 4 screws.

  • Torque:
  • 2.3 N*m{ 23 kgf*cm, 20 in.*lbf}

180 A Type:


Install the retainer plate with the 4 screws.

  • Torque:
  • 3.0 N*m{ 30 kgf*cm, 26 in.*lbf}