Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE BATTERY / CHARGING
GENERATOR - DISASSEMBLY
1. REMOVE GENERATOR PULLEY |
Mount the generator in a vise between aluminum plates.
Install SST 1-A to the pulley shaft.
- SST
- 09820-63011(09820-06010,09820-06021)
- HINT:
SST 1-A and B | 09820-06010 |
SST 2 | 09820-06021 |
Insert SST 1-B to SST 1-A.
Hold SST 1-A with a torque wrench and turn SST 1-B clockwise with the specified torque.
- Torque:
- 39 N*m{ 398 kgf*cm, 29 ft.*lbf}
*a | Hold |
Turn |
- NOTICE:
- Check that SST is secured on the rotor shaft.
Insert SST 2 and attach it to the pulley nut.
Insert |
To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.
*a | Hold |
*b | Turn |
- NOTICE:
- To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.
Remove SST 2 from the generator.
Turn SST 1-B in the direction shown in the illustration, and then remove SST 1-A and SST 1-B.
*a | Hold |
Turn |
Remove the pulley nut and generator pulley.
2. REMOVE GENERATOR REAR END COVER |
Remove the 3 nuts and generator rear end cover.
3. REMOVE TERMINAL INSULATOR |
4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY |
Remove the 2 screws and brush holder.
5. REMOVE GENERATOR COIL ASSEMBLY |
Remove the 4 bolts.
Using SST, remove the generator coil.
- SST
- 09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)
*a | Hold |
Turn |
6. REMOVE GENERATOR ROTOR ASSEMBLY |
Remove the generator washer.
Remove the generator rotor.
7. INSPECT GENERATOR DRIVE END FRAME BEARING |
Check that the drive end frame bearing is not rough or worn.
If necessary, replace the generator drive end frame bearing.
8. REMOVE GENERATOR DRIVE END FRAME BEARING |
Remove the 4 screws and retainer plate.
Using SST and a hammer, tap out the drive end frame bearing.
- SST
- 09950-60010(09951-00250)
09950-70010(09951-07100)