Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE BATTERY / CHARGING
GENERATOR (for 130 A Type) - REASSEMBLY
| 1. INSTALL GENERATOR DRIVE END FRAME BEARING |
Using SST and a press, press in a new drive end frame bearing.
- SST
- 09950-60010(09951-00470)
09950-70010(09951-07100)
Fit the tabs on the retainer plate into the cutouts on the generator drive end frame to install the retainer plate.
| *1 | Tab |
| *2 | Cutout |
Install the 4 screws.
- Torque:
- 2.3 N*m{ 23 kgf*cm, 20 in.*lbf}
| 2. INSTALL GENERATOR ROTOR ASSEMBLY |
Install the generator rotor to the generator drive end frame.
Place a new generator washer on the generator rotor.
| 3. INSTALL GENERATOR COIL ASSEMBLY |
Using a deep socket wrench (21 mm) and press, slowly press in the generator coil.
| *1 | Deep Socket Wrench (21 mm) |
Install the 4 bolts.
- Torque:
- 5.9 N*m{ 60 kgf*cm, 52 in.*lbf}
| 4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY |
While pushing the 2 brushes into the brush holder, insert a pin with a diameter of 1.0 mm (0.0394 in.) into the brush holder hole.
| *1 | Pin |
Install the brush holder to the generator coil with the 2 screws.
- Torque:
- 1.8 N*m{ 18 kgf*cm, 16 in.*lbf}
| *1 | Pin |
Pull out the pin from the brush holder.
| 5. INSTALL TERMINAL INSULATOR |
Install the terminal insulator to the generator coil.
- NOTICE:
- Make sure the terminal insulator is installed facing the proper direction.
| 6. INSTALL GENERATOR REAR END COVER |
Install the generator rear end cover to the generator coil with the 3 nuts.
- Torque:
- 4.6 N*m{ 46 kgf*cm, 40 in.*lbf}
Install the cord clip with the nut.
- Torque:
- 6.2 N*m{ 63 kgf*cm, 55 in.*lbf}
| 7. INSTALL GENERATOR PULLEY WITH CLUTCH |
Temporarily install the generator pulley with clutch by hand.
Mount the generator in a vise between aluminum plates.
Install SST (A) and SST (B) to the generator pulley with clutch as shown in the illustration.
- SST
- 09820-63021
| *1 | Rotor Shaft |
- NOTICE:
- Securely attach SST to the generator pulley with clutch and rotor shaft.
Using a wrench to hold SST (A), turn SST (B) clockwise to tighten the generator pulley with clutch.
- Torque:
- without SST:
- 80 N*m{ 816 kgf*cm, 59 ft.*lbf}
- with SST:
- 64 N*m{ 653 kgf*cm, 47 ft.*lbf}
| *1 | Fulcrum Length |
| *a | Hold |
 | Turn |
- NOTICE:
- Be careful as the generator pulley with clutch or rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.
- HINT:
Remove SST from the generator.
Check that the generator pulley with clutch rotates smoothly.
| 8. INSTALL GENERATOR PULLEY CAP |
Install a new generator pulley cap to the generator pulley with clutch.