Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE BATTERY / CHARGING
GENERATOR (for 130 A Type) - DISASSEMBLY
| 1. REMOVE GENERATOR PULLEY CAP |
Using a screwdriver, remove the generator pulley cap.
| 2. REMOVE GENERATOR PULLEY WITH CLUTCH |
Mount the generator in a vise between aluminum plates.
Install SST (A) and SST (B) to the generator pulley with clutch as shown in the illustration.
- SST
- 09820-63021
| *1 | Rotor Shaft |
- NOTICE:
- Securely attach SST to the generator pulley with clutch and rotor shaft.
Use a wrench to hold SST (A) and turn SST (B) counterclockwise to loosen the generator pulley with clutch.
| *a | Hold |
 | Turn |
- NOTICE:
- Be careful as the generator pulley with clutch or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.
Remove SST from the generator.
Remove the generator pulley with clutch from the rotor shaft.
| 3. REMOVE GENERATOR REAR END COVER |
Remove the nut and cord clip.
Remove the 3 nuts and generator rear end cover.
| 4. REMOVE TERMINAL INSULATOR |
Remove the terminal insulator from the generator coil.
| 5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY |
Remove the 2 screws and brush holder from the generator coil.
| 6. REMOVE GENERATOR COIL ASSEMBLY |
Remove the 4 bolts.
Using SST, remove the generator coil.
- SST
- 09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)
| *a | Hold |
| Turn |
| 7. REMOVE GENERATOR ROTOR ASSEMBLY |
Remove the generator washer.
Remove the generator rotor.
| 8. INSPECT GENERATOR DRIVE END FRAME BEARING |
Check that the drive end frame bearing is not rough or worn.
If necessary, replace the generator drive end frame bearing.
| 9. REMOVE GENERATOR DRIVE END FRAME BEARING |
Remove the 4 screws and retainer plate from the generator drive end frame.
Using SST and a hammer, tap out the drive end frame bearing from the generator drive end frame.
- SST
- 09950-60010(09951-00250)
09950-70010(09951-07100)