Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE BATTERY / CHARGING

GENERATOR (for 100 A Type) - REMOVAL

1. PRECAUTION
  • NOTICE:
  • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work ().
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  • NOTICE:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
3. REMOVE V-BANK COVER
Generator (For 100 A Type) - Removal. 1GR-FE BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Raise the front of the V-bank cover to detach the 2 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

Text in Illustration
*1Pin
*2Hook
4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH
Generator (For 100 A Type) - Removal. 1GR-FE BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and screw.

Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

5. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
Generator (For 100 A Type) - Removal. 1GR-FE BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and 2 screws.

Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

6. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
Generator (For 100 A Type) - Removal. 1GR-FE BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 10 bolts and No. 1 engine under cover.

7. REMOVE FAN AND GENERATOR V BELT
Generator (For 100 A Type) - Removal. 1GR-FE BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

While turning the belt tensioner counterclockwise, align the service hole for the belt tensioner and the belt tensioner fixing position, and then insert a bar with a diameter of 6 mm (0.236 in.) into the service hole to fix the belt tensioner in place.

  • HINT:
  • The pulley bolt for the belt tensioner has a left-hand thread.

Remove the V belt.

8. REMOVE FRONT FENDER APRON TRIM PACKING B
Generator (For 100 A Type) - Removal. 1GR-FE BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/ KDSS:


Remove the 3 clips and front fender apron trim packing B.

Generator (For 100 A Type) - Removal. 1GR-FE BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/o KDSS:


Remove the 4 clips and front fender apron trim packing B.

9. REMOVE GENERATOR ASSEMBLY
Generator (For 100 A Type) - Removal. 1GR-FE BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the generator connector.

Open the terminal cap.

Remove the nut and disconnect the generator wire from terminal B.

Remove the bolt and disconnect the wire harness clamp bracket.

Generator (For 100 A Type) - Removal. 1GR-FE BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the bolt and disconnect the generator bracket.

Generator (For 100 A Type) - Removal. 1GR-FE BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts and generator.

Generator (For 100 A Type) - Removal. 1GR-FE BATTERY / CHARGING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the bolt and generator bracket.