Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE COOLING

THERMOSTAT - REMOVAL

1. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH
Thermostat - Removal. 1GR-FE COOLING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and screw.

Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
Thermostat - Removal. 1GR-FE COOLING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and 2 screws.

Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
Thermostat - Removal. 1GR-FE COOLING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 10 bolts and No. 1 engine under cover.

4. DRAIN ENGINE COOLANT
  • CAUTION:
  • Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

Thermostat - Removal. 1GR-FE COOLING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Text in Illustration
*1Radiator Reservoir*2Radiator Cap
*3Radiator Drain Cock Plug*4Cylinder Block Water Drain Cock Plug
*afor Type A*bfor Type B

for Type A:


Loosen the radiator drain cock plug and 2 cylinder block water drain cock plugs.

for Type B:


Loosen the radiator drain cock plug and cylinder block water drain cock plug.

Remove the radiator cap. Then drain the coolant.

  • HINT:
  • Collect the coolant in a container and dispose of it according to the regulations in your area.

for Type A:


Tighten the 2 cylinder block water drain cock plugs.

  • Torque:
  • 13 N*m{ 130 kgf*cm, 9 ft.*lbf}

for Type B:


Tighten the cylinder block water drain cock plug.

  • Torque:
  • 13 N*m{ 130 kgf*cm, 9 ft.*lbf}

Tighten the radiator drain cock plug by hand.

5. REMOVE V-BANK COVER
Thermostat - Removal. 1GR-FE COOLING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Raise the front of the V-bank cover to detach the 2 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

Text in Illustration
*1Pin
*2Hook
6. DISCONNECT NO. 2 RADIATOR HOSE
Thermostat - Removal. 1GR-FE COOLING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the No. 2 radiator hose.

7. REMOVE WATER INLET WITH THERMOSTAT
  • HINT:
  • If the thermostat is not installed, cooling efficiency decreases. Even if the engine tends to overheat, do not remove the thermostat.
Thermostat - Removal. 1GR-FE COOLING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 nuts, the water inlet with thermostat, and the gasket.