INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

INSTALL STARTER ARMATURE ASSEMBLY

INSTALL STARTER BRUSH HOLDER ASSEMBLY

INSTALL STARTER YOKE ASSEMBLY

INSTALL MAGNET STARTER SWITCH ASSEMBLY

Apply high-temperature grease to the areas of the starter pinion drive lever indicated in the illustration.

Text in Illustration

High-temperature grease

Install the starter pinion drive lever and rubber seal to the starter center bearing clutch.

Install the starter center bearing clutch together with the starter pinion drive lever and rubber seal to the starter drive housing.

Apply high-temperature grease to the planetary gears and pins of the starter center bearing clutch.

Text in Illustration

High-temperature grease

Install the 3 planetary gears.

Install the starter armature to the starter yoke.

• NOTICE:

• The magnet of the starter yoke may attract the starter armature when the starter commutator end frame is installed, causing the magnet to break.

Push out the 4 brushes from the brush holder so that they are held in place by the springs as shown in the illustration.

Install the brush holder to the starter armature and push in the 4 brushes.

• NOTICE:

• Check that the positive (+) lead wires are not grounded.

Insert the grommet between the positive side and negative side.

Install the starter armature plate to the starter yoke.

• NOTICE:

• Install the starter armature plate so that the keyway is positioned between key A and key B.

Install the commutator end frame with the 2 screws.

• Torque:
• 1.5 N*m{ 15 kgf*cm, 13 in.*lbf}

Align the key of the starter yoke with the keyway located on the starter drive housing.

Using a T25 "TORX" socket wrench, install the 2 bolts.

• Torque:
• 6.0 N*m{ 61 kgf*cm, 53 in.*lbf}

Apply high-temperature grease to the plunger hook.

Text in Illustration

High-temperature grease

Hang the plunger of the magnet starter switch onto the drive lever from the upper side.

Install the magnet starter switch with the 2 nuts.

• Torque:
• 7.5 N*m{ 76 kgf*cm, 66 in.*lbf}

Connect the lead wire to the magnet starter switch with the nut.

• Torque:
• 10 N*m{ 102 kgf*cm, 7 ft.*lbf}