Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1VD-FTV STARTING

STARTER - DISASSEMBLY

1. REMOVE STARTER CLUTCH PINION
Starter - Disassembly. 1VD-FTV STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using snap ring pliers, remove the snap ring.

  • HINT:
  • While pushing down the starter clutch pinion, remove the snap ring.

Remove the pinion stop collar, starter clutch pinion and starter drive spring.

2. REMOVE STARTER BRUSH HOLDER ASSEMBLY
Starter - Disassembly. 1VD-FTV STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 starter hoses from the starter.

Starter - Disassembly. 1VD-FTV STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the nut from terminal C.

Remove the 2 through bolts and 2 screws, then remove the commutator end frame from the starter yoke.

Starter - Disassembly. 1VD-FTV STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a screwdriver, hold the starter brush spring back and disconnect the 4 starter brushes from the brush holder.

Remove the starter brush holder from the starter armature.

3. REMOVE STARTER YOKE ASSEMBLY
Starter - Disassembly. 1VD-FTV STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the starter yoke.

Starter - Disassembly. 1VD-FTV STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 O-rings from the starter yoke.

4. REMOVE STARTER ARMATURE ASSEMBLY
Starter - Disassembly. 1VD-FTV STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the starter armature from the starter plate.

5. REMOVE STARTER INTERNAL GEAR
Starter - Disassembly. 1VD-FTV STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the starter plate.

Starter - Disassembly. 1VD-FTV STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the starter washer.

Starter - Disassembly. 1VD-FTV STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 starter planetary gears.

Starter - Disassembly. 1VD-FTV STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the starter internal gear.

6. REMOVE STARTER DRIVE HOUSING ASSEMBLY
Starter - Disassembly. 1VD-FTV STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts and starter drive housing from the magnet starter switch.

7. REMOVE STARTER CLUTCH SUB-ASSEMBLY
Starter - Disassembly. 1VD-FTV STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using snap ring pliers, remove the snap ring.

Remove the pinion drive lever and 3 washers.

Remove the starter clutch from the magnet starter switch.