Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE STARTING

STARTER - DISASSEMBLY

1. REMOVE MAGNET STARTER SWITCH ASSEMBLY
Starter - Disassembly. 3UR-FE STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the nut and disconnect the lead wire from the magnet starter switch.

Starter - Disassembly. 3UR-FE STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 nuts from the starter drive housing while holding the magnet starter switch.

Starter - Disassembly. 3UR-FE STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Pull the magnet starter switch and while lifting the front part of the magnet starter switch, release the plunger hook from the drive lever and remove the magnet starter switch.

2. REMOVE STARTER YOKE ASSEMBLY
Starter - Disassembly. 3UR-FE STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a T25 "TORX" socket wrench, remove the 2 bolts.

Pull out the starter yoke together with the starter commutator end frame.

Starter - Disassembly. 3UR-FE STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 screws and starter commutator end frame from the starter yoke.

  • NOTICE:
  • While holding down the lead wire, remove the starter commutator end frame.
3. REMOVE STARTER BRUSH HOLDER ASSEMBLY
Starter - Disassembly. 3UR-FE STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a screwdriver, pry the end of the spring away from each brush and pull out the 4 brushes from the brush holder so that they are held in place by the springs.

Remove the starter brush holder.

4. REMOVE STARTER ARMATURE ASSEMBLY
Starter - Disassembly. 3UR-FE STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the starter armature from the starter yoke.

5. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY
Starter - Disassembly. 3UR-FE STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the starter armature plate from the starter center bearing clutch or starter yoke.

Starter - Disassembly. 3UR-FE STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 planetary gears from the starter center bearing clutch.

Starter - Disassembly. 3UR-FE STARTING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the starter center bearing clutch together with the starter pinion drive lever and rubber seal from the starter drive housing.

Text in Illustration
*1Starter Center Bearing Clutch
*2Starter Pinion Drive Lever
*3Rubber Seal

Remove the starter pinion drive lever and rubber seal from the starter center bearing clutch.