Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE ENGINE CONTROL

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP/SPEED)

INSPECT FUEL PUMP ECU (POWER SOURCE VOLTAGE)

CHECK HARNESS AND CONNECTOR (FUEL PUMP ECU - BODY GROUND)

CHECK HARNESS AND CONNECTOR (FUEL PUMP - FUEL PUMP ECU)

INSPECT FUEL PUMP

CHECK HARNESS AND CONNECTOR (FUEL PUMP ECU - ECM)

REPLACE FUEL PUMP ECU

CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED

INSPECT EFI NO.2 RELAY

CHECK EFI NO.2 RELAY (POWER SOURCE VOLTAGE)

CHECK HARNESS AND CONNECTOR (EFI NO.2 RELAY - FUEL PUMP ECU)

CHECK HARNESS AND CONNECTOR (EFI NO.2 RELAY - INTEGRATION RELAY, BATTERY AND BODY GROUND)

PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP)

CHECK HARNESS AND CONNECTOR (FUEL PUMP ECU - ECM)

REPLACE FUEL PUMP

REPLACE FUEL PUMP ECU

CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED

SFI SYSTEM - Fuel Pump Control Circuit

DESCRIPTION

The fuel pump circuit consists of the ECM, fuel pump and fuel pump ECU (which operates the fuel pump). Based on the engine output, the ECM determines the fuel pump speed. The speed is then converted to a duty signal and sent to the fuel pump ECU. Based on the signal sent from the ECM, the fuel pump ECU adjusts the fuel pump operation speed.


WIRING DIAGRAM

Sfi System - Fuel Pump Control Circuit. 3UR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

  • NOTICE:
  • Inspect the fuses for circuits related to this system before performing the following inspection procedure.
1.PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP/SPEED)

Connect the GTS to the DLC3.

Turn the engine switch on (IG).

Turn the GTS on.

Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

Check whether operating sounds can be heard while operating the fuel pump using the GTS.

  • OK:
  • Operating sounds can be heard from fuel pump.
Result
ResultProceed to
NGA
OKB
B
Go to step 13
A
2.INSPECT FUEL PUMP ECU (POWER SOURCE VOLTAGE)
Sfi System - Fuel Pump Control Circuit. 3UR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the fuel pump ECU connector.

Turn the engine switch on (IG).

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    N14-6 (+B) - Body GroundEngine switch on (IG)11 to 14 V
NG
Go to step 9
OK
3.CHECK HARNESS AND CONNECTOR (FUEL PUMP ECU - BODY GROUND)

Disconnect the fuel pump ECU connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    N14-3 (E) - Body groundAlwaysBelow 1 Ω
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
4.CHECK HARNESS AND CONNECTOR (FUEL PUMP - FUEL PUMP ECU)

Disconnect the fuel pump connector.

Disconnect the fuel pump ECU connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    N1-4 (B2) - N14-1 (FP)AlwaysBelow 1 Ω
    N1-5 (E2) - N14-2 (FP-)AlwaysBelow 1 Ω
    N1-4 (B2) or N14-1 (FP) - Body groundAlways10 kΩ or higher
    N1-5 (E2) or N14-2 (FP-) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
5.INSPECT FUEL PUMP

Inspect the fuel pump ().

NG
REPLACE FUEL PUMP ()
OK
6.CHECK HARNESS AND CONNECTOR (FUEL PUMP ECU - ECM)

Disconnect the fuel pump ECU connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    N14-5 (FPC) - A38-52 (FPC)AlwaysBelow 1 Ω
    N14-5 (FPC) or A38-52 (FPC) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
7.REPLACE FUEL PUMP ECU

Replace the fuel pump ECU ().

NEXT
8.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED

Check the fuel pump operation.

  • OK:
  • Malfunction has been repaired successfully.
NG
REPLACE ECM ()
OK
END
9.INSPECT EFI NO.2 RELAY

Inspect the EFI NO.2 relay ().

NG
REPLACE EFI NO.2 RELAY
OK
10.CHECK EFI NO.2 RELAY (POWER SOURCE VOLTAGE)
Sfi System - Fuel Pump Control Circuit. 3UR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the EFI NO.2 relay from the engine room relay block.

Turn the engine switch on (IG).

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    EFI NO.2 relay (1) - Body groundEngine switch on (IG)11 to 14 V
    EFI NO.2 relay (5) - Body groundAlways11 to 14 V
NG
Go to step 12
OK
11.CHECK HARNESS AND CONNECTOR (EFI NO.2 RELAY - FUEL PUMP ECU)

Remove the EFI NO.2 relay from the engine room relay block.

Disconnect the fuel pump ECU connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    EFI NO.2 relay (3) - N14-6 (+B)AlwaysBelow 1 Ω
    EFI NO.2 relay (3) or N14-6 (+B) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
REPAIR OR REPLACE HARNESS OR CONNECTOR (FUEL PUMP RELAY - BODY GROUND)
12.CHECK HARNESS AND CONNECTOR (EFI NO.2 RELAY - INTEGRATION RELAY, BATTERY AND BODY GROUND)

Disconnect the cable from the negative (-) battery terminal.

Disconnect the cable from the positive (+) battery terminal.

Remove the EFI NO.2 relay from the engine room relay block.

Remove the integration relay from the engine room relay block.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    EFI NO.2 relay (1) - 1B-4AlwaysBelow 1 Ω
    EFI NO.2 relay (5) - Battery positive (+) terminalAlwaysBelow 1 Ω
    EFI NO.2 relay (2) - Body groundAlwaysBelow 1 Ω
    EFI NO.2 relay (1) or 1B-4 - Body groundAlways10 kΩ or higher
    EFI NO.2 relay (5) or Battery positive (+) terminal - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
GO TO ECM POWER SOURCE CIRCUIT ()
13.PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP)
Sfi System - Fuel Pump Control Circuit. 3UR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the fuel tank assembly ().

Remove the fuel pump from the fuel tank assembly.

Clean the fuel pump to completely remove any remaining fuel.

Connect the fuel pump connector.

  • CAUTION:
  • Confirm that no fuel remains inside or on the outside of the fuel pump.

Connect the GTS to the DLC3.

Turn the engine switch on (IG).

Turn the tester on.

Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump Duty.

Operate the fuel pump using the Active Test function and measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionTester OperationSpecified Condition
    1 - 2FPC Duty: 25%3.2 to 4.05 V
    FPC Duty: 80%8.8 to 12.5 V

Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

Operate the fuel pump using the Active Test function and measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionTester OperationSpecified Condition
    1 - 2ON (FPC Duty: 90%)9.0 to 14.0 V
  • HINT:
Be sure to measure the voltage with all of the connectors connected.
Before performing this inspection, check that the battery voltage is between 11 and 14 V (not depleted).
NG
Go to step 16
OK
14.CHECK HARNESS AND CONNECTOR (FUEL PUMP ECU - ECM)

Disconnect the fuel pump ECU connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    N14-5 (FPC) - A38-52 (FPC)AlwaysBelow 1 Ω
    N14-5 (FPC) or A38-52 (FPC) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
15.REPLACE FUEL PUMP

Replace the fuel pump ().

NEXT
Go to step 17
16.REPLACE FUEL PUMP ECU

Replace the fuel pump ECU ().

NEXT
17.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED

Check the fuel pump operation.

  • OK:
  • Malfunction has been repaired successfully.
NG
REPLACE ECM ()
OK
END