Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE ENGINE CONTROL

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY - BATTERY)

INSPECT INTEGRATION RELAY (EFI RELAY AND IG2 RELAY)

CHECK HARNESS AND CONNECTOR (+B, +B2 AND MREL CIRCUIT)

CHECK HARNESS AND CONNECTOR (ECM - BODY GROUND)

INSPECT ECM (IGSW VOLTAGE)

INSPECT FUSE (IGN)

CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY - ECM, INTEGRATION RELAY - BODY GROUND)

CHECK IF VEHICLE IS EQUIPPED WITH ENTRY AND START SYSTEM

CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - ENGINE ROOM RELAY BLOCK)

CHECK ENTRY AND START SYSTEM (POWER SOURCE MODE DOES NOT CHANGE)

CHECK HARNESS AND CONNECTOR (IGNITION SWITCH - ENGINE ROOM RELAY BLOCK)

INSPECT IGNITION SWITCH ASSEMBLY

SFI SYSTEM - ECM Power Source Circuit

DESCRIPTION

When the ignition switch is turned to ON, battery voltage is applied to the IGSW of the ECM. The output signal from the MREL terminal of the ECM causes a current to flow to the coil, closing the contacts of the integration relay (EFI relay) and supplying power to either terminal +B or +B2 of the ECM.


WIRING DIAGRAM

Sfi System - Ecm Power Source Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Sfi System - Ecm Power Source Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

  • NOTICE:
  • Inspect the fuses for circuits related to this system before performing the following inspection procedure.
1.CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY - BATTERY)
Sfi System - Ecm Power Source Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the integration relay from the engine room relay block.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    1C-1 - Body groundAlways11 to 14 V
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
2.INSPECT INTEGRATION RELAY (EFI RELAY AND IG2 RELAY)

Inspect the integration relay ().

NG
REPLACE INTEGRATION RELAY
OK
3.CHECK HARNESS AND CONNECTOR (+B, +B2 AND MREL CIRCUIT)
Sfi System - Ecm Power Source Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Check the harness and the connectors between the integration relay and the ECM.


Remove the integration relay from the engine room relay block.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • for LHD
    Tester ConnectionConditionSpecified Condition
    A38-34 (MREL) - 1B-2AlwaysBelow 1 Ω
    A38-3 (+B) - 1B-4AlwaysBelow 1 Ω
    A38-2 (+B2) - 1B-4AlwaysBelow 1 Ω
    A38-34 (MREL) or 1B-2 - Body groundAlways10 kΩ or higher
    A38-3 (+B) or 1B-4 - Body groundAlways10 kΩ or higher
    A38-2 (+B2) or 1B-4 - Body groundAlways10 kΩ or higher
  • for RHD
    Tester ConnectionConditionSpecified Condition
    A52-34 (MREL) - 1B-2AlwaysBelow 1 Ω
    A52-3 (+B) - 1B-4AlwaysBelow 1 Ω
    A52-2 (+B2) - 1B-4AlwaysBelow 1 Ω
    A52-34 (MREL) or 1B-2 - Body groundAlways10 kΩ or higher
    A52-3 (+B) or 1B-4 - Body groundAlways10 kΩ or higher
    A52-2 (+B2) or 1B-4 - Body groundAlways10 kΩ or higher

Check the harness and connectors between the integration relay and body ground.


Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    1B-3 - Body groundAlwaysBelow 1 Ω
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
4.CHECK HARNESS AND CONNECTOR (ECM - BODY GROUND)
Sfi System - Ecm Power Source Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • for LHD
    Tester ConnectionConditionSpecified Condition
    C45-81 (E1) - Body groundAlwaysBelow 1 Ω
  • for RHD
    Tester ConnectionConditionSpecified Condition
    C46-81 (E1) - Body groundAlwaysBelow 1 Ω
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
5.INSPECT ECM (IGSW VOLTAGE)
Sfi System - Ecm Power Source Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the ECM connector.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • for LHD
    Tester ConnectionSwitch ConditionSpecified Condition
    A38-28 (IGSW) - C45-81 (E1)Ignition switch ON11 to 14 V
  • for RHD
    Tester ConnectionSwitch ConditionSpecified Condition
    A52-28 (IGSW) - C46-81 (E1)Ignition switch ON11 to 14 V
NG
Go to step 6
OK
REPLACE ECM ()
6.INSPECT FUSE (IGN)
Sfi System - Ecm Power Source Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the IGN fuse from the engine room relay block.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance :
  • Tester ConnectionConditionSpecified Condition
    IGN fuseAlwaysBelow 1 Ω
NG
CHECK FOR SHORT IN ALL HARNESSES AND CONNECTORS CONNECTED TO FUSE AND REPLACE FUSE
OK
7.CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY - ECM, INTEGRATION RELAY - BODY GROUND)
Sfi System - Ecm Power Source Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the integration relay from the engine room relay block.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • for LHD
    Tester ConnectionConditionSpecified Condition
    1B-8 - A38-28 (IGSW)AlwaysBelow 1 Ω
    1B-8 or A38-28 (IGSW) - Body groundAlways10 kΩ or higher
  • for RHD
    Tester ConnectionConditionSpecified Condition
    1B-8 - A52-28 (IGSW)AlwaysBelow 1 Ω
    1B-8 or A52-28 (IGSW) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
8.CHECK IF VEHICLE IS EQUIPPED WITH ENTRY AND START SYSTEM
Result
ResultProceed to
w/ Entry and Start SystemA
w/o Entry and Start SystemB
B
Go to step 11
A
9.CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - ENGINE ROOM RELAY BLOCK)
Sfi System - Ecm Power Source Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the integration relay from the engine room relay block.

Disconnect the E2 main body ECU connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    E2-11 (IG2D) - 1B-6AlwaysBelow 1 Ω
    E2-11 (IG2D) or 1B-6 - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
10.CHECK ENTRY AND START SYSTEM (POWER SOURCE MODE DOES NOT CHANGE)

Check the entry and start system ().

NG
REPAIR ENTRY AND START SYSTEM ()
OK
REPLACE ECM ()
11.CHECK HARNESS AND CONNECTOR (IGNITION SWITCH - ENGINE ROOM RELAY BLOCK)
Sfi System - Ecm Power Source Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the integration relay from the engine room relay block.

Disconnect the E93 ignition switch connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    E93-6 (IG2) - 1B-6AlwaysBelow 1 Ω
    1B-7 - Body groundAlwaysBelow 1 Ω
    E93-6 (IG2) or 1B-6 - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
12.INSPECT IGNITION SWITCH ASSEMBLY

Inspect the ignition switch assembly ().

NG
REPLACE IGNITION SWITCH ASSEMBLY ()
OK
REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH - BATTERY)