Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE ENGINE CONTROL

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK CRANKING

READ VALUE USING GTS (STARTER SIGNAL)

INSPECT STARTER RELAY (ST)

CHECK HARNESS AND CONNECTOR (ST RELAY - PNP SWITCH, CLUTCH START SWITCH)

CHECK HARNESS AND CONNECTOR (POWER SOURCE)

INSPECT STARTER

INSPECT STARTER CUT RELAY (ST CUT)

CHECK HARNESS AND CONNECTOR (ST CUT RELAY - PNP SWITCH, ECM)

INSPECT PARK/NEUTRAL POSITION SWITCH

CHECK HARNESS AND CONNECTOR (PNP SWITCH - ECM)

CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - ECM)

CHECK HARNESS AND CONNECTOR (ST CUT RELAY - PNP SWITCH, ECM)

INSPECT STARTER CUT RELAY (ST CUT)

CHECK HARNESS AND CONNECTOR (ST CUT RELAY - CLUTCH START SWITCH, ECM)

INSPECT CLUTCH START SWITCH ASSEMBLY

CHECK HARNESS AND CONNECTOR (CLUTCH START SWITCH - ECM)

CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - ECM)

CHECK HARNESS AND CONNECTOR (ST CUT RELAY - CLUTCH START SWITCH SWITCH, ECM)

REPLACE ECM

CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED

SFI SYSTEM - Cranking Holding Function Circuit

DESCRIPTION

The cranking holding control system provides current to the starter when the ECM detects the engine switch start signal (STSW). When the ECM performs a firing judgment, the system cuts current to the starter. When an ECM receives the STSW signal, it turns off the ACC relay, which prevents flickering of the combination meter, clock, audio system, etc. Also, the ECM sends a signal to the STAR terminal of the ECM. Then the STAR output signal travels through the Park/Neutral Position (PNP) switch to the ST relay, causing the starter to activate.


When the engine is cranking, the starter operation signal is sent to the STA terminal of the ECM.


Sfi System - Cranking Holding Function Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

WIRING DIAGRAM

Refer to DTC P0617 ().


INSPECTION PROCEDURE

1.CHECK CRANKING

Check the cranking of the engine.

Result
Test ResultProceed to
Cranking possible and holding control operatesA
Does not crankB
Cranking possible but holding control does not operate (for automatic transmission)C
Cranking possible but holding control does not operate (for manual transmission)D
B
Go to step 2
C
Go to step 11
D
Go to step 17
A
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE ()
2.READ VALUE USING GTS (STARTER SIGNAL)

Connect the GTS to the DLC3.

Turn the ignition switch to ON.

Turn the GTS on.

Enter the following menus: Powertrain / Engine and ECT / Data List / Starter Signal.

Read values.

Check the result when the ignition switch is turned to ON and when the engine is started.

  • OK:
  • ConditionDisplay (Starter Signal)
    Ignition switch ONOFF
    Engine is startedON
Result
ResultProceed to
OKA
NG (for automatic transmission)B
NG (for manual transmission)C
B
Go to step 7
C
Go to step 13
A
3.INSPECT STARTER RELAY (ST)

Inspect the starter relay (ST) ().

NG
REPLACE STARTER RELAY (ST)
OK
4.CHECK HARNESS AND CONNECTOR (ST RELAY - PNP SWITCH, CLUTCH START SWITCH)

Sfi System - Cranking Holding Function Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the Park/Neutral Position (PNP) switch (for automatic transmission).

Disconnect the clutch start switch (for manual transmission).

Remove the ST relay from the engine room relay block.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • for automatic transmission
    Tester ConnectionConditionSpecified Condition
    ST relay (2) - C24-5AlwaysBelow 1 Ω
    ST relay (2) or C24-5 - Body groundAlways10 kΩ or higher
    ST relay (1)* - C24-5AlwaysBelow 1 Ω
    ST relay (1)* or C24-5 - Body groundAlways10 kΩ or higher
  • for manual transmission
    Tester ConnectionConditionSpecified Condition
    ST relay (2) - A49-2AlwaysBelow 1 Ω
    ST relay (2) or A49-2 - Body groundAlways10 kΩ or higher

*: GRJ200L-GNANKC


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
5.CHECK HARNESS AND CONNECTOR (POWER SOURCE)
Sfi System - Cranking Holding Function Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the ST relay from the engine room relay block.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    ST relay (1) - ST relay (5)Always11 to 14 V
    ST relay (2)* - ST relay (5)Always11 to 14 V

*: GRJ200L-GNANKC


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (STARTER RELAY (ST) - BATTERY, BODY GROUND)
OK
6.INSPECT STARTER

Inspect the starter ().

NG
REPLACE STARTER ()
OK
REPAIR OR REPLACE HARNESS OR CONNECTOR (STARTER - STARTER RELAY (ST), BATTERY)
7.INSPECT STARTER CUT RELAY (ST CUT)

Inspect the starter cut relay (ST CUT) ().

NG
REPLACE STARTER CUT RELAY (ST CUT)
OK
8.CHECK HARNESS AND CONNECTOR (ST CUT RELAY - PNP SWITCH, ECM)
Sfi System - Cranking Holding Function Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the starter cut relay (ST CUT) from the engine room relay block.

Disconnect the PNP switch connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    ST CUT relay (5) - C45-16 (STAR)AlwaysBelow 1 Ω
    ST CUT relay (3) - C24-4AlwaysBelow 1 Ω
    ST CUT relay (5) or C45-16 (STAR) - Body groundAlways10 kΩ or higher
    ST CUT relay (3) or C24-4 - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
9.INSPECT PARK/NEUTRAL POSITION SWITCH
Sfi System - Cranking Holding Function Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Inspect the Park/Neutral Position (PNP) switch.


Disconnect the PNP switch connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    4 (B) - 5 (L)Shift lever in PBelow 1 Ω
    Shift lever in NBelow 1 Ω
NG
REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY ()
OK
10.CHECK HARNESS AND CONNECTOR (PNP SWITCH - ECM)
Sfi System - Cranking Holding Function Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the PNP switch connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    C24-5 - A38-46 (STA)AlwaysBelow 1 Ω
    C24-5 or A38-46 (STA) - Body groundAlways10 kΩ or higher
Result
ResultProceed to
NGA
OKB
B
Go to step 19
A
REPAIR OR REPLACE HARNESS OR CONNECTOR
11.CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - ECM)

Sfi System - Cranking Holding Function Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the main body ECU connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    E4-4 (STSW) - A38-14 (STSW)AlwaysBelow 1 Ω
    E4-4 (STSW) or A38-14 (STSW) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
12.CHECK HARNESS AND CONNECTOR (ST CUT RELAY - PNP SWITCH, ECM)
Sfi System - Cranking Holding Function Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the starter cut relay (ST CUT) from the engine room relay block.

Disconnect the PNP switch connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    ST CUT relay (5) - C45-16 (STAR)AlwaysBelow 1 Ω
    ST CUT relay (3) - C24-4AlwaysBelow 1 Ω
    ST CUT relay (5) or C45-16 (STAR) - Body groundAlways10 kΩ or higher
    ST CUT relay (3) or C24-4 - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
REPLACE ECM ()
13.INSPECT STARTER CUT RELAY (ST CUT)

Inspect the starter cut relay (ST CUT) ().

NG
REPLACE STARTER CUT RELAY (ST CUT)
OK
14.CHECK HARNESS AND CONNECTOR (ST CUT RELAY - CLUTCH START SWITCH, ECM)
Sfi System - Cranking Holding Function Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the starter cut relay (ST CUT) from the engine room relay block.

Disconnect the clutch start switch connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    ST CUT relay (5) - C45-16 (STAR)AlwaysBelow 1 Ω
    ST CUT relay (3) - A49-1AlwaysBelow 1 Ω
    ST CUT relay (5) or C45-16 (STAR) - Body groundAlways10 kΩ or higher
    ST CUT relay (3) or A49-1 - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
15.INSPECT CLUTCH START SWITCH ASSEMBLY

Inspect the clutch start switch (for LHD) ().

Inspect the clutch start switch (for RHD) ().

Result
ResultProceed to
OKA
NG (for LHD)B
NG (for RHD)C
B
REPLACE CLUTCH START SWITCH ASSEMBLY ()
C
REPLACE CLUTCH START SWITCH ASSEMBLY ()
A
16.CHECK HARNESS AND CONNECTOR (CLUTCH START SWITCH - ECM)
Sfi System - Cranking Holding Function Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the clutch start switch connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    A49-2 - A38-46 (STA)AlwaysBelow 1 Ω
    A49-2 or A38-46 (STA) - Body groundAlways10 kΩ or higher
Result
ResultProceed to
NGA
OKB
B
Go to step 19
A
REPAIR OR REPLACE HARNESS OR CONNECTOR
17.CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - ECM)

Sfi System - Cranking Holding Function Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the main body ECU connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    E4-4 (STSW) - A38-14 (STSW)AlwaysBelow 1 Ω
    E4-4 (STSW) or A38-14 (STSW) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
18.CHECK HARNESS AND CONNECTOR (ST CUT RELAY - CLUTCH START SWITCH SWITCH, ECM)
Sfi System - Cranking Holding Function Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the starter cut relay (ST CUT) from the engine room relay block.

Disconnect the clutch start switch connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    ST CUT relay (5) - C45-16 (STAR)AlwaysBelow 1 Ω
    ST CUT relay (3) - A49-1AlwaysBelow 1 Ω
    ST CUT relay (5) or C45-16 (STAR) - Body groundAlways10 kΩ or higher
    ST CUT relay (3) or A49-1 - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
REPLACE ECM ()
19.REPLACE ECM

Replace the ECM ().

NEXT
20.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED

Check the starter operation.

  • OK:
  • Malfunction has been repaired successfully.
NG
GO TO ENTRY AND START SYSTEM (ENGINE DOES NOT START) ()
OK
END