Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE COOLING
RADIATOR - REMOVAL
| 1. REMOVE UPPER RADIATOR SUPPORT SEAL |
Remove the 7 clips and radiator support seal.
| 2. REMOVE RADIATOR GRILLE |
Put protective tape around the radiator grille assembly.
| *1 | Protective Tape |
Remove the 3 screws.
Detach the 2 clips and 8 claws, and remove the radiator grille assembly.
w/ Wide View Front Monitor System:
Disconnect the connector.
| 3. REMOVE FRONT BUMPER COVER |
- HINT:
- For the front bumper cover with garnish, use the procedure described below.
Put protective tape around the front bumper cover.
| *1 | Protective Tape | - | - |
Using a T30 "TORX" socket, remove the 6 screws.
| *A | LH Side | *B | RH Side |
Remove the 3 clips, 4 screws and 4 bolts.
Detach the 10 claws and remove the front bumper cover.
w/ TOYOTA Parking Assist-sensor System or w/ Fog Light:
Disconnect the No. 4 engine room wire connector and remove the front bumper cover.
w/ Headlight Cleaner System:
Disconnect the headlight cleaner hose and remove the front bumper cover.
| 4. REMOVE TRANSMISSION OIL COOLER AIR DUCT |
Remove the 4 bolts and oil cooler air duct.
| 5. DISCONNECT RADIATOR SIDE DEFLECTOR LH |
Using a clip remover, remove the 4 clips and disconnect the side deflector.
| 6. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH |
Remove the 3 bolts and screw.
Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.
| 7. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH |
Remove the 3 bolts and 2 screws.
Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.
| 8. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY |
Remove the 10 bolts and No. 1 engine under cover.
| 9. DRAIN ENGINE COOLANT |
- CAUTION:
- Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
Loosen the radiator drain cock plug.
- HINT:
- Collect the coolant in a container and dispose of it according to the regulations in your area.
Remove the radiator cap. Then drain the coolant from the radiator.
Loosen the 2 cylinder block drain cock plugs. Then drain the coolant from the engine.
Tighten the 2 cylinder block drain cock plugs.
- Torque:
- 13 N*m{ 133 kgf*cm, 10 ft.*lbf}
| *1 | Radiator Reservoir | *2 | Radiator Cap |
| *3 | Radiator Drain Cock Plug | *4 | Cylinder Block Drain Cock Plug |
Tighten the radiator drain cock plug by hand.
| 10. REMOVE V-BANK COVER SUB-ASSEMBLY |
Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.
| *1 | Bracket |
| *2 | Hook |
| *3 | Pin |
| *4 | Grommet |
| 11. REMOVE AIR CLEANER HOSE ASSEMBLY |
Disconnect the vacuum hose and No. 2 ventilation hose.
Loosen the 2 hose clamps.
Remove the air cleaner hose.
| 12. REMOVE NO. 1 RADIATOR HOSE |
| 13. REMOVE NO. 2 RADIATOR HOSE |
| 14. REMOVE FAN SHROUD |
Loosen the 4 nuts holding the fluid coupling fan.
Remove the fan and generator V-belt ().
Disconnect the reservoir hose from the upper radiator tank.
Detach the claw to open the flexible hose clamp.
Remove the 2 bolts and disconnect the oil cooler tube from the fan shroud.
Remove the 2 bolts holding the fan shroud.
Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.
- NOTICE:
- Be careful not to damage the radiator core.
Remove the fan pulley.
| 15. REMOVE RADIATOR ASSEMBLY |
Disconnect the 2 oil cooler hoses.
Remove the 4 bolts and radiator.