Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1UR-FE COOLING
RADIATOR - REMOVAL
| 1. REMOVE FRONT BUMPER COVER (for Standard) |
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| 2. REMOVE FRONT BUMPER COVER (w/ Winch) |
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| 3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY |
Remove the 10 bolts and No. 1 engine under cover.
| 4. DRAIN ENGINE COOLANT |
- CAUTION:
- Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
Loosen the radiator drain cock plug.
Remove the radiator cap and drain the coolant.
- HINT:
- Collect the coolant in a container and dispose of it according to the regulations in your area.
Loosen the 2 cylinder block drain cock plugs and drain the coolant from the engine.
Tighten the 2 cylinder block drain cock plugs.
- Torque:
- 13 N*m{ 130 kgf*cm, 9 ft.*lbf}
Tighten the radiator drain cock plug by hand.
| *1 | Reservoir Cap | *2 | Radiator Cap |
| *3 | Radiator Drain Cock Plug | *4 | Cylinder Block Drain Cock Plug |
| 5. REMOVE TRANSMISSION OIL COOLER AIR DUCT (w/ Air Cooled Transmission Oil Cooler) |
Remove the 4 bolts and oil cooler air duct.
| 6. REMOVE RADIATOR SIDE DEFLECTOR RH (w/o Air Cooled Transmission Oil Cooler) |
Using a clip remover, remove the 4 clips and move the side deflector so that the radiator can be removed in a later step.
| 7. REMOVE RADIATOR SIDE DEFLECTOR LH |
Using a clip remover, remove the 4 clips and move the side deflector so that the radiator can be removed in a later step.
| 8. REMOVE V-BANK COVER SUB-ASSEMBLY |
Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.
| *1 | Grommet |
| *2 | Pin |
| *3 | Hook |
| *4 | Bracket |
| 9. REMOVE AIR CLEANER CAP AND HOSE |
Disconnect the No. 2 PCV hose and No. 1 air hose.
Disconnect the mass air flow meter connector and detach the clamp.
Detach the 4 clamps.
Loosen the hose clamp and remove the air cleaner cap and hose.
| 10. REMOVE NO. 1 RADIATOR HOSE |
Remove the No. 1 radiator hose.
| 11. REMOVE FAN SHROUD |
Loosen the 4 nuts holding the fluid coupling fan.
Remove the fan and generator V-belt ().
Disconnect the reservoir hose from the upper radiator tank.
w/ Air Cooled Transmission Oil Cooler:
Detach the claw to open the flexible hose clamp.
Remove the 2 bolts and disconnect the oil cooler tube from the fan shroud.
Remove the 2 bolts holding the fan shroud.
Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the fluid coupling fan.
- NOTICE:
- Be careful not to damage the radiator core.
Remove the fan pulley from the engine water pump.
| 12. REMOVE NO. 2 RADIATOR HOSE |
Remove the No. 2 radiator hose.
| 13. REMOVE RADIATOR ASSEMBLY |
Remove the 4 bolts and radiator.