Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE COOLING
RADIATOR - REMOVAL
| 1. REMOVE FRONT BUMPER COVER (for Standard) |
()
| 2. REMOVE FRONT BUMPER COVER (w/ Winch) |
()
| 3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY |
Remove the 10 bolts and No. 1 engine under cover.
| 4. DRAIN ENGINE COOLANT |
- CAUTION:
- Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
| *1 | Radiator Reservoir | *2 | Radiator Cap |
| *3 | Radiator Drain Cock Plug | *4 | Cylinder Block Water Drain Cock Plug |
| *a | for Type A | *b | for Type B |
for Type A:
Loosen the radiator drain cock plug and 2 cylinder block water drain cock plugs.
for Type B:
Loosen the radiator drain cock plug and cylinder block water drain cock plug.
Remove the radiator cap. Then drain the coolant.
- HINT:
- Collect the coolant in a container and dispose of it according to the regulations in your area.
for Type A:
Tighten the 2 cylinder block water drain cock plugs.
- Torque:
- 13 N*m{ 130 kgf*cm, 9 ft.*lbf}
for Type B:
Tighten the cylinder block water drain cock plug.
- Torque:
- 13 N*m{ 130 kgf*cm, 9 ft.*lbf}
Tighten the radiator drain cock plug by hand.
| 5. REMOVE V-BANK COVER |
Raise the front of the V-bank cover to detach the 2 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.
| *1 | Pin |
| *2 | Hook |
| 6. REMOVE TRANSMISSION OIL COOLER AIR DUCT (w/ Air Cooled Transmission Oil Cooler) |
Remove the 4 bolts and oil cooler air duct.
| 7. REMOVE RADIATOR SIDE DEFLECTOR RH (w/o Air Cooled Transmission Oil Cooler) |
Using a clip remover, remove the 4 clips and move the side deflector so that the radiator can be removed in a later step.
| 8. REMOVE RADIATOR SIDE DEFLECTOR LH |
Using a clip remover, remove the 4 clips and move the side deflector so that the radiator can be removed in a later step.
| 9. REMOVE NO. 1 RADIATOR HOSE |
| 10. REMOVE NO. 2 RADIATOR HOSE |
Detach the clamp and remove the No. 2 radiator hose.
| 11. DISCONNECT OIL COOLER TUBE (w/ Air Cooled Transmission Oil Cooler) |
Detach the claw to open the flexible hose clamp, and then remove the 2 bolts to disconnect the oil cooler tube from the fan shroud.
| 12. REMOVE FAN SHROUD |
Loosen the 4 nuts holding the fluid coupling fan.
Remove the fan and generator V-belt ().
Disconnect the reservoir hose from the upper side of the radiator tank.
Remove the 2 bolts holding the fan shroud.
Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.
- NOTICE:
- Be careful not to damage the radiator core.
Remove the fan pulley from the water pump.
| 13. DISCONNECT INLET OIL COOLER HOSE (for Automatic Transmission) |
Disconnect the oil cooler hose.
| 14. DISCONNECT OUTLET OIL COOLER HOSE (for Automatic Transmission) |
Disconnect the oil cooler hose.
| 15. REMOVE RADIATOR ASSEMBLY |
Remove the 4 bolts and radiator.