INSTALL RADIATOR ASSEMBLY

INSTALL FAN SHROUD

INSTALL NO. 2 RADIATOR HOSE

INSTALL NO. 1 RADIATOR HOSE

INSTALL AIR CLEANER HOSE ASSEMBLY

INSTALL V-BANK COVER SUB-ASSEMBLY

ADD ENGINE COOLANT

INSPECT FOR COOLANT LEAK

INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

CONNECT RADIATOR SIDE DEFLECTOR LH

INSTALL TRANSMISSION OIL COOLER AIR DUCT

INSTALL FRONT BUMPER COVER

INSTALL RADIATOR GRILLE

INSTALL UPPER RADIATOR SUPPORT SEAL

Set the radiator bracket hooks to the radiator support holes.

Install the radiator with the 4 bolts.

• Torque:
• 18 N*m{ 184 kgf*cm, 13 ft.*lbf}

Connect the 2 oil cooler hoses.

Install the fan pulley.

Place the shroud together with the coupling fan between the radiator and engine.

• NOTICE:

• Be careful not to damage the radiator core.

Temporarily install the fluid coupling fan to the fluid coupling bracket with the 4 nuts. Tighten the nuts as much as possible by hand.

Attach the claws of the shroud to the radiator as shown in the illustration.

Install the shroud with the 2 bolts.

• Torque:
• 8.0 N*m{ 82 kgf*cm, 71 in.*lbf}

Connect the oil cooler tube to the fan shroud with the 2 bolts.

• Torque:
• 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}

Pass the hose through the flexible hose clamp and close the clamp as shown in the illustration.

Connect the reservoir hose to the upper radiator tank.

Install the fan and generator V-belt ().

Tighten the 4 nuts of the fluid coupling fan.

• Torque:
• 21 N*m{ 214 kgf*cm, 15 ft.*lbf}

Install the air cleaner hose so that the protrusion of the air cleaner cap aligns with the groove of the hose as shown in the illustration.

Tighten the 2 clamps.

• Torque:
• 2.5 N*m{ 25 kgf*cm, 22 in.*lbf}

Connect the vacuum hose.

Connect the No. 2 ventilation hose.

Attach the 2 V-bank cover hooks to the bracket. Then align the 3 V-bank cover grommets with the 3 pins, and press down on the V-bank cover to attach the pins.

Add engine coolant.

• Standard Capacity:

• Item	Specified Condition
  with rear heater	16.2 liters (17.1 US qts, 14.3 Imp. qts)
  without rear heater	13.4 liters (14.2 US qts, 11.8 Imp. qts)

• NOTICE:

• Do not substitute plain water for engine coolant.

• HINT:

• TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).

Slowly pour coolant into the radiator reservoir until it reaches the F line.

Install the reservoir cap.

Press the No. 1 and No. 2 radiator hoses several times by hand, and then check the coolant level. If the coolant level is low, add coolant.

Install the radiator cap.

Start the engine and warm it up until the thermostat opens.

• HINT:

• The thermostat opening timing can be confirmed by pressing the radiator inlet hose by hand, and checking when the engine coolant starts to flow inside the hose.

Maintain the engine speed at 2000 to 2500 rpm.

• NOTICE:

Press the No. 1 and No. 2 radiator hoses several times by hand to bleed air.

• CAUTION:

Stop the engine, and wait until the engine coolant cools down to ambient temperature.

• CAUTION:

• Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

Check that the coolant level is between the F and L lines.

If the coolant level is below the L line, repeat all of the procedures above.

If the coolant level is above the F line, drain coolant so that the coolant level is between the F and L lines.

Fill the radiator with coolant and attach a radiator cap tester.

Warm up the engine.

Using the radiator cap tester, increase the pressure inside the radiator to 123 kPa (1.3 kgf/cm², 18 psi), and check that the pressure does not drop.

If the pressure drops, check the hoses, radiator and water pump for leaks. If no external leaks are found, check the heater core, cylinder block and head.

Install the No. 1 engine under cover with the 10 bolts.

• Torque:
• 29 N*m{ 296 kgf*cm, 21 ft.*lbf}

Push in the clip to install the front fender splash shield sub-assembly LH.

Install the 3 bolts and screw.

Push in the clip to install the front fender splash shield sub-assembly RH.

Install the 3 bolts and 2 screws.

Connect the deflector with the 4 clips.

Install the oil cooler air duct with the 4 bolts.

• Torque:
• 4.9 N*m{ 50 kgf*cm, 43 in.*lbf}

w/ Headlight Cleaner System:

Connect the headlight cleaner hose.

w/ TOYOTA Parking Assist-sensor System or w/ Fog Light:

Connect the No. 4 engine room wire connector.

Attach the 10 claws to install the front bumper cover.

Install the 3 clips, 4 screws and 4 bolts.

Using a T30 "TORX" socket, install the 6 screws.

w/ Wide View Front Monitor System:

Attach the 2 clips and 8 claws to install the radiator grille assembly.

Install the 3 screws.

Install the radiator support seal with the 7 clips.