Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE LUBRICATION
OIL PUMP - REMOVAL
| 1. REMOVE ENGINE ASSEMBLY |
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| 2. REMOVE AIR TUBE (w/ Secondary Air Injection System) |
Disconnect the No. 3 air hose.
for Bank 1 Side:
Remove the bolt and disconnect the air tube assembly from the emission control valve set.
for Bank 2 Side:
Remove the 2 bolts and disconnect the air tube assembly from the No. 2 emission control valve set.
| 3. REMOVE NO. 1 EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System) |
Disconnect the No. 1 emission control valve set connector.
Disconnect the No. 1 air hose from the No. 1 emission control valve set.
Remove the 3 nuts and No. 1 emission control valve set.
| 4. REMOVE NO. 2 EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System) |
Disconnect the No. 2 emission control valve set connector.
Disconnect the No. 3 air hose.
Remove the 3 nuts and No. 2 emission control valve set.
| 5. REMOVE IGNITION COIL ASSEMBLY |
Disconnect the 6 ignition coil connectors.
| *A | Bank 1 |
| *B | Bank 2 |
Remove the 6 bolts and 6 ignition coils.
| 6. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE |
Remove the engine oil level dipstick.
Remove the bolt and engine oil level dipstick guide.
Remove the O-ring from the engine oil level dipstick guide.
| 7. REMOVE WATER INLET HOUSING |
Disconnect the throttle body connector.
Disconnect the 5 water by-pass hoses.
Disconnect the oil cooler hose.
Disconnect the No. 2 oil cooler hose.
Remove the 5 bolts and water inlet.
Remove the O-ring from the water outlet pipe.
Remove the gasket from the water pump.
| 8. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY |
Disconnect the 2 hoses.
Remove the 3 bolts and water by-pass pipe.
| 9. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY |
Remove the bolt and No. 1 idler pulley.
| 10. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY |
Remove the 2 bolts and 2 No. 2 idler pulleys.
| 11. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY |
Remove the 5 bolts and V-ribbed belt tensioner.
| 12. REMOVE OIL FILTER ELEMENT |
Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.
| *1 | Pipe |
| *2 | Hose |
Remove the oil filter drain plug.
Install the pipe to the oil filter cap.
| *1 | Cap |
| *2 | Valve |
| *3 | Pipe |
| *4 | O-Ring |
| *5 | Hose |
- NOTICE:
- If the O-ring is removed with the drain plug, install the O-ring together with the pipe.
- HINT:
- Use a container to catch the draining oil.
Check that oil is drained from the oil filter. Then, disconnect the pipe and remove the O-ring as shown in the illustration.
Using SST, remove the oil filter cap.
- SST
- 09228-06501
| *1 | Oil Filter Bracket Clip |
- NOTICE:
- Do not remove the oil filter bracket clip.
Remove the oil filter element and O-ring from the oil filter cap.
| *1 | O-Ring |
- NOTICE:
- Be sure to remove the O-ring (for the cap) by hand, without using any tools, to prevent damage to the groove for the O-ring in the cap.
| 13. REMOVE OIL FILTER BRACKET |
Remove the 2 nuts, bolt, oil filter bracket and gasket.
| 14. REMOVE CRANKSHAFT PULLEY |
Using SST, hold the crankshaft pulley and loosen the pulley bolt. Continue to loosen the bolt until only 2 or 3 threads are screwed into the crankshaft.
- SST
- 09213-54015(91651-60855)
09330-00021
Using the pulley set bolt and SST, remove the crankshaft pulley and pulley bolt.
- SST
- 09950-50013(09951-05010,09952-05010,09953-05020,09954-05031)
| 15. REMOVE NO. 1 OIL PIPE |
Remove the 2 oil pipe unions, oil control valve filter LH, 3 gaskets and No. 1 oil pipe.
- NOTICE:
- Do not touch the mesh when removing the oil control valve filter.
| 16. REMOVE NO. 2 OIL PIPE |
Remove the 2 oil pipe unions, oil control valve filter RH, 3 gaskets and No. 2 oil pipe.
- NOTICE:
- Do not touch the mesh when removing the oil control valve filter.
| 17. DISCONNECT FUEL PIPE SUB-ASSEMBLY |
Remove the 2 bolts and disconnect the fuel pipe.
| 18. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH |
Remove the 12 bolts, seal washer, cylinder head cover and gasket.
- HINT:
- Make sure the removed parts are returned to the same places they were removed from.
Remove the 3 gaskets.
| 19. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY |
Remove the 12 bolts, seal washer, cylinder head cover and gasket.
- HINT:
- Make sure the removed parts are returned to the same places they were removed from.
Remove the 3 gaskets.
| 20. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY |
Remove the 10 bolts and 2 nuts.
- HINT:
- Make sure the removed parts are returned to the same places they were removed from.
Insert the blade of an oil pan seal cutter between the oil pans. Cut through the applied sealer and remove the No. 2 oil pan.
| *1 | Oil Pan Seal Cutter |
- NOTICE:
- Be careful not to damage the contact surfaces of the oil pans.
| 21. REMOVE OIL STRAINER SUB-ASSEMBLY |
Remove the 2 nuts and oil strainer.
| 22. REMOVE OIL PAN SUB-ASSEMBLY |
Remove the 17 bolts and 2 nuts.
- HINT:
- Make sure the removed parts are returned to the same places they were removed from.
Using a screwdriver, remove the oil pan by prying between the oil pan and cylinder block as shown in the illustration.
| *a | LH Side |
| *b | RH Side |
| *c | Pry |
- NOTICE:
- Be careful not to damage the contact surfaces of the cylinder block and oil pan.
- HINT:
- Tape the screwdriver tip before use.
Remove the 3 O-rings from the timing chain cover.
| 23. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY |
Remove the 26 bolts and 2 nuts.
Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.
- NOTICE:
- Be careful not to damage the contact surfaces of the timing chain cover, cylinder block and cylinder head.
- HINT:
- Tape the screwdriver tip before use.
Remove the oil pump gasket from the cylinder block.
| 24. REMOVE FRONT CRANKSHAFT OIL SEAL |
Using a screwdriver and wooden block, pry out the oil seal.
- NOTICE:
- Do not damage the surface of the oil seal press fit hole.
- HINT:
- Tape the screwdriver tip before use.