Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1VD-FTV INTAKE / EXHAUST

INTERCOOLER - REMOVAL

1. REMOVE UPPER RADIATOR SUPPORT SEAL

Remove the 7 clips and upper radiator support seal.

2. REMOVE FRONT FENDER MAIN SEAL LH
Intercooler - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a clip remover, detach the 3 clips and remove the fender main seal.

3. REMOVE FRONT FENDER MAIN SEAL RH
  • HINT:
  • Use the same procedure described for the LH side.
4. REMOVE FRONT WIPER ARM LH

Remove the nut, wiper arm and blade.

5. REMOVE FRONT WIPER ARM RH

Remove the nut, wiper arm and blade.

6. REMOVE HOOD TO COWL TOP SEAL
Intercooler - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a clip remover, detach the 12 clips, 4 clamps and remove the hood to cowl top seal.

7. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Intercooler - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the washer hose.

Intercooler - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 clips.

Detach the 17 claws and remove the cowl top ventilator louver sub-assembly.

8. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
Intercooler - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 nuts and No. 1 engine cover.

9. REMOVE INTERCOOLER ASSEMBLY
Intercooler - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Loosen the No. 1 air hose clamp.

Intercooler - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Loosen the No. 2 air hose clamp.

Intercooler - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the turbo pressure sensor connector, intake air temperature sensor connector and vacuum hose.

Intercooler - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 6 nuts, 2 bolts and intercooler.

Remove the 2 gaskets from the air tube LH and RH.

10. REMOVE ENGINE COVER BRACKET
Intercooler - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts and engine cover bracket.