Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE INTAKE / EXHAUST

INTAKE SYSTEM - ON-VEHICLE INSPECTION

1. INSPECT INTAKE AIR CONTROL VALVE

Remove the V-bank cover.

Start the engine.

Check that the VSV (for ACIS) is ON (seal) under both of the following conditions:

Depressing the accelerator pedal to a achieve throttle valve opening angle of 50° or more.
Racing the engine to 4700 rpm or less.
  • NOTICE:
  • Do not increase the engine speed to 5400 rpm or more.
Intake System - On-Vehicle Inspection. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Check that the VSV (for ACIS) is OFF (vent) under the following conditions:

After releasing the accelerator pedal while under the VSV (for ACIS) ON condition.
The engine is idling.
Text in Illustration
*aON (Seal)
*bOFF (Vent)

Connect the intelligent tester to the DLC3.

Perform the Active Test, and then check that the actuator rod operates.


If the result is not as specified, inspect the intake air control valve, vacuum tank and VSV (for ACIS) for normal operation. Replace malfunctioning parts as necessary.

Install the V-bank cover.

2. CHECK INTAKE AIR CONTROL VALVE OPERATION

Remove the V-bank cover.

Intake System - On-Vehicle Inspection. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a 3-way connector, connect a vacuum gauge to the actuator hose.

Text in Illustration
*1Vacuum Gauge

Start the engine.

While the engine is idling, check that the vacuum gauge indicates 0 kPa (0 mmHg, 0 in.Hg) and the rod is at the OFF position

Fully depress the accelerator pedal quickly. Check that the VSV (for ACIS) turns ON and the rod moves in the ON direction.

  • NOTICE:
  • Make sure to fully depress and release the accelerator pedal within 1 second.

Remove the vacuum gauge, and connect the vacuum hose to the actuator.

Install the V-bank cover.

3. INSPECT INTAKE AIR CONTROL VALVE
Intake System - On-Vehicle Inspection. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Inspect the diaphragm.

Using a vacuum pump, apply a vacuum of 27 kPa (200 mmHg, 7.85 in.Hg). Check that the lever moves.

Text in Illustration
*1Vacuum Pump

If the result is not as specified, replace the intake air surge tank.

4. CHECK AIR INDUCTION SYSTEM
  • HINT:
  • The illustration shows the areas that may draw in secondary air, which could lead to idling problems.

Check that the hoses are installed correctly.

Check for cracks, etc. in the hoses.

Intake System - On-Vehicle Inspection. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Text in Illustration
*1Air Cleaner*2Mass Air Flow Meter
*3Air Cleaner Hose*4Resonator
*5Throttle Body*6Fuel Pressure Regulator
*7Ventilation Pipe*8Intake Manifold
*9Intake Air Control Valve Actuator (for ACIS)*10Purge VSV
*11Vacuum Switching Valve (for ACIS)*12Ventilation Pipe