Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE INTAKE / EXHAUST
INTAKE MANIFOLD - REMOVAL
| 1. PRECAUTION |
- NOTICE:
- After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work ().
| 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
- CAUTION:
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
| 3. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY |
()
| 4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH |
Remove the 3 bolts and screw.
Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.
| 5. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH |
Remove the 3 bolts and 2 screws.
Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.
| 6. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY |
Remove the 10 bolts and No. 1 engine under cover.
| 7. DRAIN ENGINE COOLANT |
- CAUTION:
- Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
Loosen the radiator drain cock plug.
- HINT:
- Collect the coolant in a container and dispose of it according to the regulations in your area.
Remove the radiator cap. Then drain the coolant from the radiator.
Loosen the 2 cylinder block drain cock plugs. Then drain the coolant from the engine.
Tighten the 2 cylinder block drain cock plugs.
- Torque:
- 13 N*m{ 133 kgf*cm, 10 ft.*lbf}
| *1 | Radiator Reservoir | *2 | Radiator Cap |
| *3 | Radiator Drain Cock Plug | *4 | Cylinder Block Drain Cock Plug |
Tighten the radiator drain cock plug by hand.
| 8. REMOVE V-BANK COVER SUB-ASSEMBLY |
Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.
| *1 | Bracket |
| *2 | Hook |
| *3 | Pin |
| *4 | Grommet |
| 9. REMOVE AIR CLEANER HOSE ASSEMBLY |
Disconnect the vacuum hose and No. 2 ventilation hose.
Loosen the 2 hose clamps.
Remove the air cleaner hose.
| 10. REMOVE INTAKE MANIFOLD |
Disconnect the ventilation hose from the ventilation pipe of the cylinder head cover LH and RH.
Disconnect the 2 water by-pass hoses.
Disconnect the throttle body connector.
Disconnect the No. 1 ventilation hose.
Disconnect the purge VSV connector.
Disconnect the purge line hose from the purge VSV.
Disconnect the vacuum switching valve connector (for ACIS).
Remove the No. 1 engine cover sub-assembly.
Remove the No. 3 engine cover.
Disconnect the 3 wire clamps from the 3 wire brackets.
Remove the bolt and wire bracket from the intake manifold.
Remove the 2 nuts, 8 bolts, intake manifold and 2 gaskets.
| 11. REMOVE VENTILATION HOSE ASSEMBLY |
Remove the 2 bolts and ventilation hose from the intake manifold.
| 12. REMOVE NO. 1 V-BANK COVER BRACKET |
Remove the 2 bolts and bracket.
| 13. REMOVE V-BANK COVER BOLT |
Remove the cover bolt from the intake manifold.
| 14. REMOVE NO. 2 V-BANK COVER BRACKET SUB-ASSEMBLY |
Remove the bolt and bracket.
| 15. REMOVE THROTTLE BODY ASSEMBLY |
Remove the 4 bolts, throttle body and gasket.
| 16. REMOVE VACUUM SWITCHING VALVE ASSEMBLY (for ACIS) |
Disconnect the 2 vacuum hoses from the vacuum switching valve.
Remove the bolt and vacuum switching valve.
| 17. REMOVE PURGE VSV |
Disconnect the purge line hose from the intake manifold.
Remove the bolt and purge VSV.
| 18. REMOVE WIRE HARNESS CLAMP BRACKET |
Remove the 2 bolts and 2 wire harness clamp brackets.