Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1UR-FE FUEL
FUEL SUB TANK - REMOVAL
| 1. DISCHARGE FUEL SYSTEM PRESSURE |
- CAUTION:
Disconnect the fuel pump ECU connector ().
Start the engine. After the engine stops, turn the engine switch off.
- HINT:
- DTC P0171/0174 (system too lean) may be stored.
Crank the engine again, and then check that the engine does not start.
Loosen the fuel tank cap, and then discharge the pressure in the fuel tank completely.
Disconnect the cable from the negative (-) battery terminal.
- NOTICE:
Connect the fuel pump ECU connector ().
| 2. PRECAUTION |
- NOTICE:
- After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work ().
| 3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
- NOTICE:
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
| 4. REMOVE SPARE TIRE |
| 5. REMOVE TAILPIPE ASSEMBLY |
Remove the bolt and exhaust tailpipe clamp.
Remove the 2 exhaust pipe supports, gasket and tailpipe.
| 6. REMOVE SPARE WHEEL CARRIER CROSSMEMBER AND SPARE WHEEL CARRIER BRACKET |
Remove the bolt labeled A, and then loosen the 4 bolts labeled B.
Slightly raise the spare wheel carrier crossmember, and then remove the 6 bolts labeled C, spare wheel carrier crossmember and 2 brackets.
| 7. REMOVE NO. 1 SPARE WHEEL STOPPER |
Remove the 2 bolts and spare wheel stopper.
| 8. REMOVE FUEL TANK CAP ASSEMBLY |
| 9. DISCONNECT FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY |
except G.C.C. Countries:
Disconnect the 2 fuel tank evaporation vent tubes.
| *a | except G.C.C. Countries |
| *b | for G.C.C. Countries |
for G.C.C. Countries:
Disconnect the fuel tank evaporation vent tube.
| 10. DISCONNECT FUEL HOSE |
Disconnect the fuel hose.
| *a | except G.C.C. Countries |
| *b | for G.C.C. Countries |
| 11. DISCONNECT FUEL TANK BREATHER HOSE |
Disconnect the breather hose from the filler pipe.
| 12. DISCONNECT NO. 3 FUEL HOSE |
Disconnect the fuel hose from the filler pipe.
| 13. DISCONNECT FUEL TANK TO FILLER PIPE HOSE |
Disconnect the hose from the filler pipe.
| 14. REMOVE FUEL SUB TANK SUB-ASSEMBLY |
Disconnect the floor No. 3 wire connector.
Using a clip remover, detach the 3 wire harness clamps.
Set an engine lifter underneath the fuel sub tank.
Remove the 2 bolts and disconnect the 2 fuel tank bands.
Remove the fuel sub tank.
| 15. REMOVE FLOOR NO. 3 WIRE |
Disconnect the sender gauge connector.
Using a clip remover, detach the wire harness clamp.
| 16. REMOVE FUEL SENDER GAUGE ASSEMBLY |
Remove the 5 screws and sender gauge.
- NOTICE:
- Be careful not to bend the arm of the fuel sender gauge.
Remove the gasket from the sender gauge.
| 17. REMOVE FUEL HOSE |
Remove the fuel hose.
| *a | except G.C.C. Countries |
| *b | for G.C.C. Countries |
| 18. REMOVE FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY |
except G.C.C. Countries:
Remove the 2 fuel tank evaporation vent tubes.
| *a | except G.C.C. Countries |
| *b | for G.C.C. Countries |
for G.C.C. Countries:
Remove the fuel tank evaporation vent tube.
| 19. REMOVE FUEL AND EVAPORATION VENT TUBE SUB-ASSEMBLY |
Remove the 6 bolts and the fuel and evaporation vent tube.
Remove the gasket from the fuel and evaporation vent tube.
| 20. REMOVE FUEL TANK BREATHER HOSE |
Remove the breather hose from the fuel sub tank.
| 21. REMOVE NO. 3 FUEL HOSE |
Remove the fuel hose from the fuel sub tank.
| 22. REMOVE FUEL TANK TO FILLER PIPE HOSE |
Remove the hose from the fuel sub tank.