Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1VD-FTV FUEL

FUEL SENDER GAUGE ASSEMBLY (for Fuel Sub Tank) - REMOVAL

1. PRECAUTION
  • NOTICE:
  • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work ().
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  • NOTICE:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().

Disconnect the cables from the negative (-) main battery and sub-battery terminals.

3. REMOVE REAR NO. 1 SEAT ASSEMBLY RH (for 60/40 Split Seat Type 40 Side)

Remove the rear No. 1 seat assembly RH ().

4. REMOVE REAR NO. 1 SEAT ASSEMBLY LH (for 60/40 Split Seat Type 60 Side)

Remove the rear No. 1 seat assembly LH ().

5. REMOVE REAR NO. 2 SEAT ASSEMBLY

for Face to Face Seat Type:


Remove the rear No. 2 seat assembly ().

except Face to Face Seat Type:


Remove the rear No. 2 seat assembly ().

6. REMOVE REAR STEP COVER
Fuel Sender Gauge Assembly (For Fuel Sub Tank) - Removal. 1VD-FTV FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • HINT:
  • Use the same procedure to remove the step cover on the other side.

Detach the 2 claws and remove the step cover.

7. REMOVE REAR DOOR SCUFF PLATE LH
Fuel Sender Gauge Assembly (For Fuel Sub Tank) - Removal. 1VD-FTV FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the screw.

Detach the 3 claws and 4 clips, and remove the scuff plate.

8. REMOVE REAR DOOR SCUFF PLATE RH
  • HINT:
  • Use the same procedures described for the LH side.
9. REMOVE REAR FLOOR MAT REAR SUPPORT PLATE
Fuel Sender Gauge Assembly (For Fuel Sub Tank) - Removal. 1VD-FTV FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the 6 clips and remove the support plate.

10. REMOVE REAR SEAT COVER CAP (w/ Rear No. 2 Seat, except Face to Face Seat Type)
Fuel Sender Gauge Assembly (For Fuel Sub Tank) - Removal. 1VD-FTV FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • HINT:
  • Use the same procedure to remove the rear seat cover cap on the other side.

Using a screwdriver, detach the 3 claws and remove the rear seat cover cap.

  • HINT:
  • Tape the screwdriver tip before use.
11. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY LH

w/ Sliding Roof:


Remove the front quarter trim panel assembly LH ().

w/o Sliding Roof:


Remove the front quarter trim panel assembly LH ().

12. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY RH

w/ Sliding Roof:


Remove the front quarter trim panel assembly RH ().

w/o Sliding Roof:


Remove the front quarter trim panel assembly RH ().

13. REMOVE AIR DUCT PLUG (w/ Rear Air Conditioning System)
Fuel Sender Gauge Assembly (For Fuel Sub Tank) - Removal. 1VD-FTV FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the 2 claws and remove the plug.

  • HINT:
  • Use the same procedures for both sides.
14. REMOVE REAR AIR DUCT GUIDE (w/ Rear Air Conditioning System)
Fuel Sender Gauge Assembly (For Fuel Sub Tank) - Removal. 1VD-FTV FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the screw.

Detach the claw and remove the guide.

  • HINT:
  • Use the same procedures for both sides.
15. SEPARATE REAR FLOOR MAT ASSEMBLY
Fuel Sender Gauge Assembly (For Fuel Sub Tank) - Removal. 1VD-FTV FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/ Rear Air Conditioning System:


Detach the 5 clips and fold back the floor mat toward the front of the vehicle.

  • HINT:
  • Fold back the floor mat so that the rear No. 7 air duct can be removed.

w/o Rear Air Conditioning System:


Detach the 5 clips and fold back the floor mat toward the front of the vehicle.

  • HINT:
  • Fold back the floor mat so that the service hole cover can be removed.
16. REMOVE REAR NO. 7 AIR DUCT (w/ Rear Air Conditioning System)
Fuel Sender Gauge Assembly (For Fuel Sub Tank) - Removal. 1VD-FTV FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the 4 clips and remove the air duct.

17. REMOVE REAR FLOOR SERVICE HOLE COVER
Fuel Sender Gauge Assembly (For Fuel Sub Tank) - Removal. 1VD-FTV FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
18. REMOVE FUEL SENDER GAUGE ASSEMBLY
Fuel Sender Gauge Assembly (For Fuel Sub Tank) - Removal. 1VD-FTV FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the sender gauge connector.

Remove the 5 screws and sender gauge.

  • NOTICE:
  • Be careful not to bend the arm of the fuel sender gauge.

Remove the gasket from the sender gauge.