Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE FUEL
FUEL PUMP (for Double Tank Type) - REMOVAL
| 1. REMOVE FUEL TANK SUB-ASSEMBLY |
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| 2. REMOVE FUEL TANK MAIN TUBE, FUEL TANK RETURN TUBE AND NO. 2 FUEL TANK MAIN TUBE SUB-ASSEMBLY |
Remove the 3 tube joint clips and pull out the 3 fuel tube joints.
- NOTICE:
Remove any dirt and foreign matter on the fuel tube joint before performing this work.
Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.
Perform this work by hand. Do not use any tools.
Do not forcibly bend, twist or turn the nylon tube.
Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.
| *1 | Fuel Tube Joint |
| *2 | Tube Joint Clip |
| *3 | O-Ring |
| *4 | Fuel Suction Plate Sub-assembly |
except G.C.C. Countries:
Detach the clamp and remove the fuel tank main tube sub-assembly.
| *1 | Fuel Tank Main Tube Sub-assembly |
| *2 | Fuel Tank Return Tube Sub-assembly |
| *3 | No. 2 Fuel Tank Main Tube Sub-assembly |
Detach the clamp and remove the fuel tank return tube sub-assembly.
Detach the 2 clamps and remove the No. 2 fuel tank main tube sub-assembly.
for G.C.C. Countries:
Detach the clamp and remove the fuel tank main tube sub-assembly.
| *1 | Fuel Tank Main Tube Sub-assembly |
| *2 | Fuel Tank Return Tube Sub-assembly |
| *3 | No. 2 Fuel Tank Main Tube Sub-assembly |
Detach the clamp and remove the fuel tank return tube sub-assembly.
Detach the 2 clamps and remove the No. 2 fuel tank main tube sub-assembly.
| 3. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY |
Set SST on the retainer.
- SST
- 09808-14030
- HINT:
Securely attach the claws of SST to the protrusion of the retainer and fix SST in place.
Install SST while pressing the claws of SST against the retainer (towards the center of SST).
Using SST, loosen the retainer.
- SST
- 09808-14030
 | Turn |
- NOTICE:
Do not use any tools other than those specified in this operation. Damage to the retainer or the fuel tank may result.
While pressing down on SST so that the claws of SST do not slip off the protrusion of the retainer, turn the retainer counterclockwise to loosen it.
- HINT:
- The protrusion of the retainer fits in the ends of SST.
Remove the retainer while holding the fuel suction tube assembly by hand.
Remove the gasket from the fuel tank.