Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE FUEL

FUEL PUMP (for Double Tank Type) - INSTALLATION

1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

Apply a light coat of gasoline or grease to a new gasket, and install it to the fuel tank.

Fuel Pump (For Double Tank Type) - Installation. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the fuel suction with pump and gauge tube into the fuel tank.

Text in Illustration
*1Protrusion
*2Groove
Fuel Pump (For Double Tank Type) - Installation. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200Front
  • NOTICE:
  • Be careful not to bend the arm of the fuel sender gauge.
  • HINT:
  • Align the protrusion of the fuel suction with pump and gauge tube with the groove of the fuel tank.

Put the retainer on the fuel tank. While holding the fuel suction with pump and gauge tube, tighten the retainer one complete turn by hand.

Fuel Pump (For Double Tank Type) - Installation. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Set SST on the retainer.

  • SST
  • 09808-14030
  • HINT:
Hold the fuel suction tube assembly upright by hand to ensure that the fuel suction tube gasket is not moved out of position.
Securely attach the claws of SST to the protrusions of the retainer and fix SST in place.
Install SST while pressing the claws of SST against the retainer (toward the center of SST).
Fuel Pump (For Double Tank Type) - Installation. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, tighten the retainer until the mark on the retainer is within range A on the fuel tank as shown in the illustration.

  • SST
  • 09808-14030
Text in Illustration
*1Fuel Tank Side Mark
*2Retainer Side Mark
  • HINT:
  • Fit the tips of SST onto the ribs of the retainer.
2. INSTALL FUEL TANK MAIN TUBE, FUEL TANK RETURN TUBE AND NO. 2 FUEL TANK MAIN TUBE SUB-ASSEMBLY
Fuel Pump (For Double Tank Type) - Installation. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the 3 fuel tank tubes with the 3 tube joint clips.

  • NOTICE:
Check that there are no scratches or foreign objects on the connecting parts.
Check that the fuel tube joints are inserted securely.
Check that the tube joint clips are on the collars of the fuel tube joints.
After installing the tube joint clips, check that the fuel tube joints cannot be pulled off.
Text in Illustration
*1Fuel Tube Joint
*2O-Ring
*3Tube Joint Clip
*aCORRECT
*bINCORRECT

for G.C.C. Countries:

Attach the 2 clamps and install the No. 2 fuel tank main tube sub-assembly.

Attach the clamp and install the fuel tank return tube sub-assembly.

Attach the clamp and install the fuel tank main tube sub-assembly.

except G.C.C. Countries:

Attach the 2 clamps and install the No. 2 fuel tank main tube sub-assembly.

Attach the clamp and install the fuel tank return tube sub-assembly.

Attach the clamp and install the fuel tank main tube sub-assembly.

3. INSTALL FUEL TANK SUB-ASSEMBLY

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