Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE FUEL

FUEL PUMP (for Double Tank Type) - DISASSEMBLY

  • NOTICE:
Fuel Pump (For Double Tank Type) - Disassembly. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • Do not disconnect the hoses indicated in the illustration.
1. REMOVE FUEL SENDER GAUGE ASSEMBLY
Fuel Pump (For Double Tank Type) - Disassembly. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the fuel sender gauge connector.

Fuel Pump (For Double Tank Type) - Disassembly. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Press down on the sender gauge claw labeled A. Then slide the sender gauge upward to remove it.

Text in Illustration
Fuel Pump (For Double Tank Type) - Disassembly. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200Press Down
Fuel Pump (For Double Tank Type) - Disassembly. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200Slide
2. REMOVE NO. 1 FUEL SUB-TANK
Fuel Pump (For Double Tank Type) - Disassembly. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the fuel pump connector.

Fuel Pump (For Double Tank Type) - Disassembly. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the jet pump (labeled A) from the sub-tank.

Disconnect the jet pump (labeled B) from the sub-tank.

Using a small screwdriver, detach the claw from the sub-tank.

  • HINT:
  • Tape the screwdriver tip before use.
Fuel Pump (For Double Tank Type) - Disassembly. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a screwdriver, detach the 3 claws from the claw holes.

  • NOTICE:
  • Do not damage the fuel sub-tank.
  • HINT:
  • Tape the screwdriver tip before use.
Fuel Pump (For Double Tank Type) - Disassembly. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a screwdriver, detach the 3 claws from the claw holes.

  • NOTICE:
  • Do not damage the fuel sub-tank.
  • HINT:
  • Tape the screwdriver tip before use.
3. REMOVE FUEL PUMP
Fuel Pump (For Double Tank Type) - Disassembly. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a screwdriver, detach the 5 claws from the claw holes and disconnect the fuel pump from the fuel filter case.

  • HINT:
  • Tape the screwdriver tip before use.
Fuel Pump (For Double Tank Type) - Disassembly. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the fuel pump wire harness connector from the fuel pump to remove it.

Fuel Pump (For Double Tank Type) - Disassembly. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the O-ring and spacer from the fuel pump.

4. REMOVE FUEL MAIN VALVE ASSEMBLY
Fuel Pump (For Double Tank Type) - Disassembly. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the fuel main valve from the fuel filter case.

Remove the 2 O-rings from the fuel main valve.

5. REMOVE NO. 1 FUEL SUCTION SUPPORT
Fuel Pump (For Double Tank Type) - Disassembly. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the 2 claws from the claw holes to remove the fuel suction support.