Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE FUEL

FUEL PUMP - DISASSEMBLY

  • NOTICE:
Fuel Pump - Disassembly. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • Do not disconnect the hoses indicated in the illustration.
1. REMOVE FUEL SENDER GAUGE ASSEMBLY
Fuel Pump - Disassembly. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the fuel sender gauge connector.

Fuel Pump - Disassembly. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Press down on the sender gauge claw labeled A. Then slide the sender gauge upward to remove it.

Text in Illustration
*aSlide
2. REMOVE NO. 1 FUEL SUB-TANK
Fuel Pump - Disassembly. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the fuel pump connector.

Fuel Pump - Disassembly. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the jet pump (labeled A) from the sub-tank.

Disconnect the jet pump (labeled B) from the sub-tank.

Text in Illustration
*1Jet Pump

Using a small screwdriver, detach the claw from the sub-tank.

  • HINT:
  • Tape the screwdriver tip before use.
Fuel Pump - Disassembly. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a screwdriver, detach the 3 claws from the claw holes.

  • NOTICE:
  • Do not damage the fuel sub-tank.
  • HINT:
  • Tape the screwdriver tip before use.
Fuel Pump - Disassembly. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a screwdriver, detach the 3 claws from the claw holes.

  • NOTICE:
  • Do not damage the fuel sub-tank.
  • HINT:
  • Tape the screwdriver tip before use.
3. REMOVE FUEL PUMP
Fuel Pump - Disassembly. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a screwdriver, detach the 5 claws from the claw holes and disconnect the fuel pump from the fuel filter case.

Text in Illustration
*1Fuel Filter Case
  • HINT:
  • Tape the screwdriver tip before use.
Fuel Pump - Disassembly. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the fuel pump wire harness connector from the fuel pump to remove it.

Fuel Pump - Disassembly. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the O-ring and spacer from the fuel pump.

Text in Illustration
*1O-Ring
*2Spacer
4. REMOVE FUEL MAIN VALVE ASSEMBLY
Fuel Pump - Disassembly. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the fuel main valve from the fuel filter case.

Remove the 2 O-rings from the fuel main valve.

Text in Illustration
*1Fuel Filter Case
*2O-Ring
5. REMOVE NO. 1 FUEL SUCTION SUPPORT
Fuel Pump - Disassembly. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the 2 claws from the claw holes to remove the fuel suction support.