Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE FUEL

FUEL INJECTOR - REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE

()


2. PRECAUTION
  • NOTICE:
  • After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work ().
3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  • NOTICE:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
4. REMOVE V-BANK COVER SUB-ASSEMBLY
Fuel Injector - Removal. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

Text in Illustration
*1Bracket
*2Hook
*3Pin
*4Grommet
5. REMOVE AIR CLEANER HOSE ASSEMBLY
Fuel Injector - Removal. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the vacuum hose and No. 2 ventilation hose.

Loosen the 2 hose clamps.

Remove the air cleaner hose.

6. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
Fuel Injector - Removal. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the No. 1 engine cover sub-assembly.

7. REMOVE NO. 3 ENGINE COVER
Fuel Injector - Removal. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the No. 3 engine cover.

8. DISCONNECT NO. 2 FUEL TUBE
Fuel Injector - Removal. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the No. 2 fuel tube from the fuel pressure regulator ().

9. DISCONNECT NO. 1 FUEL TUBE
Fuel Injector - Removal. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the No. 1 fuel tube from the fuel delivery pipe RH (for metallic type) ().

  • SST
  • 09268-21011
Text in Illustration
*ARH Side
Fuel Injector - Removal. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

LH Side:


Disconnect the No. 1 fuel tube from the fuel delivery pipe LH ().

Text in Illustration
*ALH Side
10. DISCONNECT NO. 1 FUEL HOSE
Fuel Injector - Removal. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the No. 1 fuel hose from the fuel delivery pipe LH ().

11. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY RH
Fuel Injector - Removal. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the ventilation hose and No. 6 wire harness connector.

Fuel Injector - Removal. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts and fuel delivery pipe RH.

  • NOTICE:
  • When removing the delivery pipe, hold the pipe by both ends and pull it straight upward.

Remove the 2 delivery pipe spacers and 4 insulators from the cylinder head RH.

12. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY LH

Disconnect the No. 7 wire harness connector.

Fuel Injector - Removal. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts and fuel delivery pipe LH.

  • NOTICE:
  • When removing the delivery pipe, hold the pipe by both ends and pull it straight upward.

Remove the 2 delivery pipe spacers and 4 insulators from the cylinder head LH.

13. REMOVE FUEL INJECTOR ASSEMBLY
Fuel Injector - Removal. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the fuel injector from the fuel delivery pipe, and then disconnect the injector connector.

  • NOTICE:
Fuel Injector - Removal. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • For reinstallation, attach a tag or label to the injector shaft.
Fuel Injector - Removal. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the O-ring from the fuel injector.

Text in Illustration
*1O-Ring
Fuel Injector - Removal. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the 3 clamps and then remove the No. 6 wire harness from the delivery pipe RH.

Text in Illustration
*AFuel Delivery Pipe RH
Fuel Injector - Removal. 3UR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the 3 clamps and then remove the No. 7 wire harness from the delivery pipe LH.

Text in Illustration
*AFuel Delivery Pipe LH