Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE FUEL
FUEL INJECTOR - INSTALLATION
| 1. INSTALL FUEL INJECTOR ASSEMBLY |
Attach the 3 clamps to install the No. 6 wire harness to the delivery pipe RH.
Attach the 3 clamps to install the No. 7 wire harness to the delivery pipe LH.
Apply gasoline or spindle oil to a new O-ring and install it to the injector.
- NOTICE:
- Make sure that there is no damage or foreign material in the groove of the injector when installing the O-ring.
Connect the injector connector.
Install the injector to the delivery pipe as shown in the illustration.
| *a | CORRECT |
| *b | INCORRECT |
- NOTICE:
Check that each injector is installed to the delivery pipe facing the direction shown in the illustration.
| *A | Fuel Delivery Pipe RH | *B | Fuel Delivery Pipe LH |
| 2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY LH |
Install the 2 delivery pipe spacers and 4 insulators to the cylinder head LH.
Install the delivery pipe (with injectors) to the cylinder head LH.
Install the 2 bolts.
- Torque:
- 21 N*m{ 214 kgf*cm, 15 ft.*lbf}
- NOTICE:
- Make sure that the part of the injector labeled B is between the parts of the delivery pipe labeled A.
| *1 | Delivery Pipe |
| *2 | Injector |
| *a | CORRECT |
| *b | INCORRECT |
Connect the No. 7 wire harness connector.
| 3. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY RH |
Install the 2 delivery pipe spacers and 4 insulators to the cylinder head RH.
Install the delivery pipe (with injectors) to the cylinder head RH.
Install the 2 bolts.
- Torque:
- 21 N*m{ 214 kgf*cm, 15 ft.*lbf}
- NOTICE:
- Make sure that the part of the injector labeled B is between the parts of the delivery pipe labeled A.
| *1 | Delivery Pipe |
| *2 | Injector |
| *a | CORRECT |
| *b | INCORRECT |
Connect the No. 6 wire harness connector.
Connect the ventilation hose.
| 4. CONNECT NO. 1 FUEL HOSE |
Connect the No. 1 fuel hose to the fuel delivery pipe LH ().
| 5. CONNECT NO. 1 FUEL TUBE |
LH Side:
Connect the No. 1 fuel tube to the delivery pipe LH ().
Connect the No. 1 fuel tube to the delivery pipe RH (for metallic type) ().
| 6. CONNECT NO. 2 FUEL TUBE |
Connect the No. 2 fuel tube to the fuel pressure regulator ().
| 7. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY |
| 8. INSTALL NO. 3 ENGINE COVER |
| 9. INSTALL AIR CLEANER HOSE ASSEMBLY |
Install the air cleaner hose so that the protrusion of the air cleaner cap aligns with the groove of the hose as shown in the illustration.
| *1 | Groove |
| *2 | Protrusion |
Tighten the 2 clamps.
- Torque:
- 2.5 N*m{ 25 kgf*cm, 22 in.*lbf}
Connect the vacuum hose.
Connect the No. 2 ventilation hose.
| 10. INSTALL V-BANK COVER SUB-ASSEMBLY |
Attach the 2 V-bank cover hooks to the bracket. Then align the 3 V-bank cover grommets with the 3 pins, and press down on the V-bank cover to attach the pins.
| *1 | Bracket |
| *2 | Hook |
| *3 | Pin |
| *4 | Grommet |
| 11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
- NOTICE:
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
| 12. INSPECT FOR FUEL LEAK |
Connect the intelligent tester to the DLC3.
Turn the engine switch on (IG) and intelligent tester main switch on.
- NOTICE:
- Do not start the engine.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.
Check that there are no fuel leaks after doing maintenance anywhere on the fuel system.