Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE FUEL

FUEL INJECTOR - INSTALLATION

1. INSTALL FUEL INJECTOR ASSEMBLY
Fuel Injector - Installation. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install a new insulator to each fuel injector.

Text in Illustration
*1New Insulator
*2New O-Ring

Apply a light coat of spindle oil or gasoline to new O-rings and install one to each fuel injector.

Install the 6 injectors.

Fuel Injector - Installation. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

While turning each fuel injector left and right, install it to the fuel delivery pipe.

Text in Illustration
*1Connector
Fuel Injector - Installation. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200Outward
Fuel Injector - Installation. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200Turn
Fuel Injector - Installation. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200Push

Position the fuel injectors with the connectors facing outward.

2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

Place the fuel delivery pipe together with the 6 fuel injectors on the intake manifold.

Temporarily install the 4 bolts, which are used to hold the fuel delivery pipe in place, to the intake manifold.

Fuel Injector - Installation. 1GR-FE FUEL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Check that the fuel injectors rotate smoothly.

Text in Illustration
*1Turn

If the fuel injectors do not rotate smoothly, replace the O-ring of any injector that does not rotate smoothly.

Position the fuel injectors with the connectors facing outward.

Tighten the 4 bolts.

  • Torque:
  • 21 N*m{ 214 kgf*cm, 15 ft.*lbf}

Connect the 6 fuel injector connectors.

3. CONNECT NO. 2 FUEL PIPE SUB-ASSEMBLY

Connect the No. 2 fuel pipe sub-assembly ().

4. CONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY

Connect the No. 1 fuel pipe sub-assembly ().

5. INSTALL INTAKE AIR SURGE TANK

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6. INSPECT FOR FUEL LEAK

Make sure that there are no fuel leaks after performing maintenance on the fuel system.

Connect the GTS to the DLC3.

Turn the ignition switch to ON and turn the GTS on.

  • NOTICE:
  • Do not start the engine.

Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

Check that there are no leaks from the fuel system.


If there are fuel leaks, repair or replace parts as necessary.

Turn the ignition switch off.

Disconnect the GTS from the DLC3.