Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1VD-FTV INTAKE / EXHAUST

EXHAUST PIPE (w/o DPF) - REMOVAL

  • CAUTION:
Wear protective gloves and protective glasses when removing the exhaust pipe.
The exhaust pipe is extremely hot immediately after the engine has stopped.
Confirm that the exhaust pipe has cooled down before removing it.
1. REMOVE FRONT FENDER APRON SEAL REAR RH
Exhaust Pipe (W/O Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a clip remover, remove the 4 clips and fender apron seal.

2. REMOVE FRONT FENDER APRON SEAL REAR LH
Exhaust Pipe (W/O Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a clip remover, remove the 4 clips and fender apron seal.

3. REMOVE NO. 2 ENGINE UNDER COVER
Exhaust Pipe (W/O Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 6 bolts and under cover.

4. REMOVE TAILPIPE ASSEMBLY

Remove the bolt, clamp and gasket.

Disconnect the tailpipe from the 2 exhaust pipe supports.

5. REMOVE CENTER EXHAUST PIPE ASSEMBLY

Remove the 4 bolts and 2 compression springs.

Disconnect the center exhaust pipe from the 3 exhaust pipe supports.

Remove the gasket from the front exhaust pipe.

6. REMOVE FRONT NO. 1 EXHAUST PIPE ASSEMBLY

Remove the 2 nuts and front exhaust pipe.

Remove the gasket.

7. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY

Remove the 2 nuts, 2 bolts and front exhaust pipe.

Remove the gasket.

8. REMOVE MONOLITHIC CONVERTER ASSEMBLY RH (w/ Monolithic Converter)
Exhaust Pipe (W/O Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and manifold stay RH.

Remove the 3 nuts and monolithic converter RH.

Remove the gasket from the turbocharger.

9. REMOVE MONOLITHIC CONVERTER ASSEMBLY LH (w/ Monolithic Converter)
Exhaust Pipe (W/O Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and manifold stay LH.

Remove the 3 nuts and monolithic converter LH.

Remove the gasket from the turbocharger.

10. REMOVE OUTLET TURBINE ELBOW RH (w/o Monolithic Converter)
Exhaust Pipe (W/O Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and manifold stay RH.

Remove the 3 nuts and outlet turbine elbow RH.

Remove the gasket from the turbocharger.

11. REMOVE OUTLET TURBINE ELBOW LH (w/o Monolithic Converter)
Exhaust Pipe (W/O Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and manifold stay LH.

Remove the 3 nuts and outlet turbine elbow LH.

Remove the gasket from the turbocharger.