Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1VD-FTV INTAKE / EXHAUST

EXHAUST PIPE (w/ DPF) - REMOVAL

  • CAUTION:
Wear protective gloves and protective glasses when removing the exhaust pipe.
The exhaust pipe is extremely hot immediately after the engine has stopped.
Confirm that the exhaust pipe has cooled down before removing it.
1. REMOVE AIR FUEL RATIO SENSOR

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2. REMOVE FRONT FENDER APRON SEAL REAR RH
Exhaust Pipe (W/ Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 4 clips and front fender apron seal rear RH.

3. REMOVE FRONT FENDER APRON SEAL REAR LH
Exhaust Pipe (W/ Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 4 clips and front fender apron seal rear LH.

4. REMOVE NO. 2 ENGINE UNDER COVER
Exhaust Pipe (W/ Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 6 bolts and No. 2 engine under cover.

5. REMOVE TAILPIPE ASSEMBLY

Remove the bolt, clamp and gasket.

Disconnect the tailpipe from the 2 exhaust pipe supports.

6. REMOVE CENTER EXHAUST PIPE ASSEMBLY

Remove the 4 bolts and 2 compression springs.

Disconnect the center exhaust pipe from the 3 exhaust pipe supports.

Remove the gasket from the No. 5 exhaust pipe and front exhaust pipe.

7. REMOVE FRONT EXHAUST PIPE ASSEMBLY
Exhaust Pipe (W/ Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the 2 air hoses.

Disconnect the exhaust gas temperature sensor connector and detach the clamp.

Remove the 3 nuts and front exhaust pipe.

Remove the gasket.

8. REMOVE NO. 5 EXHAUST PIPE ASSEMBLY

Remove the 2 nuts and No. 5 exhaust pipe.

Remove the gasket.

9. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY
Exhaust Pipe (W/ Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the 2 air hoses.

Disconnect the exhaust gas temperature sensor connector and detach the clamp.

Remove the 3 nuts and front No. 2 exhaust pipe.

Remove the gasket.

10. REMOVE NO. 4 EXHAUST GAS TEMPERATURE SENSOR
Exhaust Pipe (W/ Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • NOTICE:
  • If the sensor is dropped, replace it with a new one.
Text in Illustration
*Afor Bank 1
*Bfor Bank 2

Using a 14 mm union nut wrench, remove the 2 No. 4 exhaust gas temperature sensors.

11. REMOVE MONOLITHIC CONVERTER ASSEMBLY RH
Exhaust Pipe (W/ Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the 2 exhaust gas temperature sensor connectors and detach the 4 clamps.

Exhaust Pipe (W/ Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and manifold stay.

Remove the 3 nuts and monolithic converter RH.

Remove the gasket from the turbocharger.

12. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

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13. REMOVE MONOLITHIC CONVERTER ASSEMBLY LH
Exhaust Pipe (W/ Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the 2 exhaust gas temperature sensor connectors and detach the 4 clamps.

Exhaust Pipe (W/ Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and No. 2 manifold stay.

Remove the 3 nuts and monolithic converter LH.

Remove the gasket from the turbocharger.

14. REMOVE NO. 3 EXHAUST GAS TEMPERATURE SENSOR
Exhaust Pipe (W/ Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • NOTICE:
  • If the sensor is dropped, replace it with a new one.

Using a 14 mm union nut wrench, remove the No. 3 exhaust gas temperature sensor.

15. REMOVE NO. 2 EXHAUST GAS TEMPERATURE SENSOR
Exhaust Pipe (W/ Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • NOTICE:
  • If the sensor is dropped, replace it with a new one.

Using a 14 mm union nut wrench, remove the No. 2 exhaust gas temperature sensor.

16. REMOVE EXHAUST GAS TEMPERATURE SENSOR
Exhaust Pipe (W/ Dpf) - Removal. 1VD-FTV INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • NOTICE:
  • If the sensor is dropped, replace it with a new one.
Text in Illustration
*Afor Bank 1
*Bfor Bank 2

Using a 14 mm union nut wrench, remove the 2 exhaust gas temperature sensors.