Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1UR-FE INTAKE / EXHAUST

EXHAUST PIPE - INSTALLATION

1. INSTALL FRONT EXHAUST PIPE ASSEMBLY

Install a new gasket and the front exhaust pipe to the exhaust manifold with the 2 nuts.

  • Torque:
  • 54 N*m{ 554 kgf*cm, 40 ft.*lbf}
2. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY

Install a new gasket and the front No. 2 exhaust pipe to the exhaust manifold LH with the 2 nuts.

  • Torque:
  • 54 N*m{ 554 kgf*cm, 40 ft.*lbf}
3. INSTALL CENTER EXHAUST PIPE ASSEMBLY

Install 2 new gaskets to the center exhaust pipe.

Connect the center exhaust pipe to the 3 exhaust pipe supports.

Install the center exhaust pipe with the 4 bolts.

  • Torque:
  • 48 N*m{ 489 kgf*cm, 35 ft.*lbf}
4. INSTALL EXHAUST PIPE DAMPER

Install the exhaust pipe damper and No. 4 exhaust pipe upper protector with the 2 bolts.

  • Torque:
  • 19 N*m{ 194 kgf*cm, 14 ft.*lbf}
5. INSTALL TAILPIPE ASSEMBLY

Install a new gasket to the center exhaust pipe.

Install the tailpipe to the 2 exhaust pipe supports.

Exhaust Pipe - Installation. 1UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install a new clamp.

  • Torque:
  • 32 N*m{ 326 kgf*cm, 24 ft.*lbf}
Text in Illustration
*aTop
*bLH Side
  • HINT:
  • Install the clamp within the angle range shown in the illustration.
6. INSTALL HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)

Temporarily install the sensor to the front No. 2 exhaust pipe by hand.

Exhaust Pipe - Installation. 1UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, tighten the heated oxygen sensor.

  • SST
  • 09224-00010
  • Torque:
  • without SST:
  • 44 N*m{ 449 kgf*cm, 32 ft.*lbf}
  • with SST:
  • 40 N*m{ 408 kgf*cm, 30 ft.*lbf}
Text in Illustration
*1Fulcrum Length
  • HINT:
Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification ().
Make sure SST and the wrench are connected in a straight line.

Connect the heated oxygen sensor connector.

7. INSTALL HEATED OXYGEN SENSOR (for Bank 2 Sensor 2)

Temporarily install the sensor to the front exhaust pipe by hand.

Exhaust Pipe - Installation. 1UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, tighten the heated oxygen sensor.

  • SST
  • 09224-00010
  • Torque:
  • without SST:
  • 44 N*m{ 449 kgf*cm, 32 ft.*lbf}
  • with SST:
  • 40 N*m{ 408 kgf*cm, 30 ft.*lbf}
Text in Illustration
*1Fulcrum Length
  • HINT:
Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification ().
Make sure SST and the wrench are connected in a straight line.

Attach the clamp and connect the heated oxygen sensor connector.

8. INSTALL PROPELLER SHAFT HEAT INSULATOR
Exhaust Pipe - Installation. 1UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the insulator with the 2 bolts.

  • Torque:
  • 16 N*m{ 160 kgf*cm, 12 ft.*lbf}
9. INSPECT FOR EXHAUST GAS LEAK

If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.