Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE INTAKE / EXHAUST

EXHAUST MANIFOLD - REMOVAL

1. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and screw.

Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and 2 screws.

Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 10 bolts and No. 1 engine under cover.

4. REMOVE NO. 2 ENGINE UNDER COVER
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts and No. 2 engine under cover.

5. REMOVE FRONT FENDER APRON SEAL FRONT RH
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a clip remover, remove the 3 clips and fender apron seal.

6. REMOVE FRONT FENDER APRON SEAL REAR RH
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a clip remover, remove the 4 clips and fender apron seal.

7. REMOVE FRONT FENDER APRON SEAL LH
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a clip remover, remove the 3 clips and fender apron seal.

8. REMOVE FRONT FENDER APRON SEAL REAR LH
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a clip remover, remove the 4 clips and fender apron seal.

9. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the wire harness clamp.

Remove the dipstick.

Remove the bolt and dipstick guide.

Remove the O-ring from the dipstick guide.

10. REMOVE TAILPIPE ASSEMBLY

Remove the bolt, clamp and gasket.

Remove the tailpipe from the 2 exhaust pipe supports.

Remove the bolt and clamp, and then disconnect the tailpipe from the center exhaust pipe.

11. REMOVE CENTER EXHAUST PIPE ASSEMBLY

Remove the 4 bolts.

Remove the center exhaust pipe from the 3 exhaust pipe supports.

Remove the 2 gaskets from the front exhaust pipe and front No. 2 exhaust pipe.

12. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY

Disconnect the heated oxygen sensor connector.

Remove the bolt and disconnect the wire harness clamp bracket of the oxygen sensor from the transmission.

Remove the 2 nuts, front No. 2 exhaust pipe and gasket from the exhaust manifold LH.

13. REMOVE FRONT EXHAUST PIPE ASSEMBLY

Disconnect the heated oxygen sensor connector.

Remove the bolt and disconnect the wire harness clamp bracket of the oxygen sensor from the transmission.

Remove the 2 nuts, front exhaust pipe and gasket from the exhaust manifold RH.

14. REMOVE PROPELLER SHAFT HEAT INSULATOR
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts and heat insulator.

15. REMOVE NO. 2 MANIFOLD STAY
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and No. 2 manifold stay.

16. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and heat insulator.

17. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the connector and detach the wire harness clamp.

Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 8 nuts, exhaust manifold sub-assembly LH and gasket.

18. REMOVE NO. 1 MANIFOLD STAY
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and No. 1 manifold stay.

19. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and heat insulator.

20. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the connector and detach the wire harness clamp.

Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 8 nuts, exhaust manifold sub-assembly RH and gasket.

21. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)
Exhaust Manifold - Removal. 3UR-FE INTAKE / EXHAUST. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, remove the sensor.

  • SST
  • 09224-00010
22. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)

Using SST, remove the sensor.

  • SST
  • 09224-00010