Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE LUBRICATION

ENGINE OIL COOLER - REMOVAL

1. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH
Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and screw.

Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and 2 screws.

Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 10 bolts and No. 1 engine under cover.

4. DRAIN ENGINE OIL

Remove the oil filler cap.

Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts and No. 2 engine under cover seal.

Remove the oil pan drain plug and gasket, and drain the engine oil into a container.

Install a new gasket and the oil pan drain plug.

  • Torque:
  • 40 N*m{ 408 kgf*cm, 30 ft.*lbf}
5. DRAIN ENGINE COOLANT
  • CAUTION:
  • Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

Loosen the radiator drain cock plug.

  • HINT:
  • Collect the coolant in a container and dispose of it according to the regulations in your area.

Remove the radiator cap. Then drain the coolant from the radiator.

Loosen the 2 cylinder block drain cock plugs. Then drain the coolant from the engine.

Tighten the 2 cylinder block drain cock plugs.

  • Torque:
  • 13 N*m{ 133 kgf*cm, 10 ft.*lbf}

Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Text in Illustration
*1Radiator Reservoir*2Radiator Cap
*3Radiator Drain Cock Plug*4Cylinder Block Drain Cock Plug

Tighten the radiator drain cock plug by hand.

6. REMOVE V-BANK COVER SUB-ASSEMBLY
Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

Text in Illustration
*1Bracket
*2Hook
*3Pin
*4Grommet
7. REMOVE FAN AND GENERATOR V BELT
Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

While turning the belt tensioner counterclockwise, align the service hole for the belt tensioner and the belt tensioner fixing position, and then insert a bar of 5 mm (0.197 in.) into the service hole to fix the belt tensioner in place.

Text in Illustration
*1Bar
  • HINT:
  • The pulley bolt for the belt tensioner has a left-hand thread.

Remove the V belt.

8. REMOVE OIL FILTER ELEMENT
Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.

Text in Illustration
*1Pipe
*2Hose
Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the oil filter drain plug.

Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the pipe to the oil filter cap.

Text in Illustration
*1Cap
*2Valve
*3Pipe
*4O-Ring
*5Hose
  • NOTICE:
  • If the O-ring is removed with the drain plug, install the O-ring together with the pipe.
  • HINT:
  • Use a container to catch the draining oil.
Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Check that oil is drained from the oil filter. Then disconnect the pipe and remove the O-ring as shown in the illustration.

Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, remove the oil filter cap.

  • SST
  • 09228-06501
Text in Illustration
*1Oil Filter Bracket Clip
  • NOTICE:
  • Do not remove the oil filter bracket clip.
Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the oil filter element and O-ring from the oil filter cap.

Text in Illustration
*1Oil Filter Element
*2O-Ring
  • NOTICE:
  • Be sure to remove the cap O-ring by hand, without using any tools, to prevent damage to the cap O-ring groove.
9. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY
Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the sender gauge connector.

Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the oil pressure sender gauge.

10. DISCONNECT COOLER COMPRESSOR ASSEMBLY
Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts, nut and stud bolt, and disconnect the cooler compressor.

  • HINT:
  • It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.
11. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY
Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts.

Disconnect the 4 hoses and remove the water by-pass pipe.

12. REMOVE NO. 1 OIL COOLER BRACKET
Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 nuts and bracket.

Disconnect the ground wire from the cylinder block.

13. REMOVE OIL FILTER BRACKET
Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts, 2 nuts and filter bracket.

Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 O-rings.

14. REMOVE OIL COOLER ASSEMBLY
Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 5 nuts and oil cooler from the oil filter bracket.

Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 O-rings.

15. REMOVE OIL COOLER SPACER
Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the bolt and oil cooler spacer from the oil filter bracket.

Engine Oil Cooler - Removal. 3UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the gasket.

Text in Illustration
*1Gasket