Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1UR-FE LUBRICATION

ENGINE OIL COOLER - REMOVAL

1. REMOVE RADIATOR ASSEMBLY

()


2. DISCONNECT COOLER COMPRESSOR ASSEMBLY
Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts, nut and stud bolt, and then disconnect the cooler compressor.

  • HINT:
  • It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.
3. DRAIN ENGINE OIL

Remove the oil filler cap.

Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts and No. 2 engine under cover seal.

Remove the oil pan drain plug and gasket, and drain the engine oil into a container.

Install a new gasket and the oil pan drain plug.

  • Torque:
  • 40 N*m{ 408 kgf*cm, 30 ft.*lbf}

Install the No. 2 engine under cover seal with the 2 bolts.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
4. REMOVE OIL FILTER ELEMENT
Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.

Text in Illustration
*1Pipe
*2Hose
Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the oil filter drain plug.

Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the pipe to the oil filter cap.

Text in Illustration
*1Cap
*2Valve
*3Pipe
*4O-Ring
*5Hose
  • NOTICE:
  • If the O-ring is removed with the drain plug, install the O-ring together with the pipe.
  • HINT:
  • Use a container to catch the draining oil.
Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Check that oil is drained from the oil filter. Then disconnect the pipe and remove the O-ring as shown in the illustration.

Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, remove the oil filter cap.

  • SST
  • 09228-06501
Text in Illustration
*1Oil Filter Bracket Clip
  • NOTICE:
  • Do not remove the oil filter bracket clip.
Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the oil filter element and O-ring from the oil filter cap.

Text in Illustration
*1Oil Filter Element
*2O-Ring
  • NOTICE:
  • Be sure to remove the cap O-ring by hand, without using any tools, to prevent damage to the cap O-ring groove.
5. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY
Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the oil pressure sender gauge connector.

Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the oil pressure sender gauge.

6. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY
Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts.

Disconnect the 4 hoses and remove the No. 2 water by-pass pipe.

7. REMOVE NO. 1 OIL COOLER BRACKET
Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 nuts and bracket.

Disconnect the ground wire from the cylinder block.

8. REMOVE OIL FILTER BRACKET
Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts, 2 nuts and filter bracket.

Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 O-rings.

9. REMOVE OIL COOLER ASSEMBLY
Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 5 nuts and oil cooler from the oil filter bracket.

Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 O-rings.

10. REMOVE OIL COOLER SPACER
Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the bolt and oil cooler spacer from the oil filter bracket.

Engine Oil Cooler - Removal. 1UR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the gasket.

Text in Illustration
*1Gasket