Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE LUBRICATION

ENGINE OIL COOLER - REMOVAL

1. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH
Engine Oil Cooler - Removal. 1GR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and screw.

Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
Engine Oil Cooler - Removal. 1GR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and 2 screws.

Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
Engine Oil Cooler - Removal. 1GR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 10 bolts and No. 1 engine under cover.

4. DRAIN ENGINE COOLANT
  • CAUTION:
  • Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

Engine Oil Cooler - Removal. 1GR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Text in Illustration
*1Radiator Reservoir*2Radiator Cap
*3Radiator Drain Cock Plug*4Cylinder Block Water Drain Cock Plug
*afor Type A*bfor Type B

for Type A:


Loosen the radiator drain cock plug and 2 cylinder block water drain cock plugs.

for Type B:


Loosen the radiator drain cock plug and cylinder block water drain cock plug.

Remove the radiator cap. Then drain the coolant.

  • HINT:
  • Collect the coolant in a container and dispose of it according to the regulations in your area.

for Type A:


Tighten the 2 cylinder block water drain cock plugs.

  • Torque:
  • 13 N*m{ 130 kgf*cm, 9 ft.*lbf}

for Type B:


Tighten the cylinder block water drain cock plug.

  • Torque:
  • 13 N*m{ 130 kgf*cm, 9 ft.*lbf}

Tighten the radiator drain cock plug by hand.

5. DRAIN ENGINE OIL

Remove the oil filler cap.

Remove the 2 bolts and No. 2 engine under cover seal.

Remove the oil pan drain plug and gasket, and drain the engine oil into a container.

Install a new gasket and the oil pan drain plug.

  • Torque:
  • 40 N*m{ 408 kgf*cm, 30 ft.*lbf}

Install the No. 2 engine under cover seal with the 2 bolts.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
6. REMOVE OIL FILTER ELEMENT
Engine Oil Cooler - Removal. 1GR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.

Text in Illustration
*1Pipe
*2Hose
Engine Oil Cooler - Removal. 1GR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the oil filter drain plug.

Engine Oil Cooler - Removal. 1GR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the pipe to the oil filter cap.

Text in Illustration
*1Cap
*2Valve
*3Pipe
*4O-Ring
*5Hose
  • NOTICE:
  • If the O-ring is removed with the drain plug, install the O-ring together with the pipe.
  • HINT:
  • Use a container to catch the draining oil.
Engine Oil Cooler - Removal. 1GR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Check that oil is drained from the oil filter. Then, disconnect the pipe and remove the O-ring as shown in the illustration.

Engine Oil Cooler - Removal. 1GR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, remove the oil filter cap.

  • SST
  • 09228-06501
Text in Illustration
*1Oil Filter Bracket Clip
  • NOTICE:
  • Do not remove the oil filter bracket clip.
Engine Oil Cooler - Removal. 1GR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the oil filter element and O-ring from the oil filter cap.

Text in Illustration
*1O-Ring
  • NOTICE:
  • Be sure to remove the O-ring (for the cap) by hand, without using any tools, to prevent damage to the groove for the O-ring in the cap.
7. DISCONNECT WATER BY-PASS PIPE SUB-ASSEMBLY
Engine Oil Cooler - Removal. 1GR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts.

Engine Oil Cooler - Removal. 1GR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the 2 hoses and water by-pass pipe.

8. REMOVE OIL FILTER BRACKET
Engine Oil Cooler - Removal. 1GR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 nuts, bolt, oil filter bracket and gasket.

9. REMOVE OIL COOLER ASSEMBLY
Engine Oil Cooler - Removal. 1GR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 hoses.

Engine Oil Cooler - Removal. 1GR-FE LUBRICATION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the bolt, nut and oil cooler.

Remove the seal washer from the bolt.