Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1VD-FTV ENGINE CONTROL

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK MIL

CHECK COMMUNICATION BETWEEN INTELLIGENT TESTER AND ECM

CHECK MIL (THROTTLE POSITION SENSOR (for Bank 1))

CHECK MIL (THROTTLE POSITION SENSOR (for Bank 2))

CHECK MIL (NO. 1 EGR VALVE POSITION SENSOR)

CHECK MIL (NO. 2 EGR VALVE POSITION SENSOR)

CHECK MIL (ACCELERATOR PEDAL POSITION SENSOR)

CHECK MIL (MANIFOLD ABSOLUTE PRESSURE SENSOR)

CHECK MIL (FUEL PRESSURE SENSOR)

CHECK HARNESS AND CONNECTOR

ECD SYSTEM (w/o DPF) - VC Output Circuit

DESCRIPTION

The ECM constantly generates 5 V of power from the battery voltage supplied to the +B (BATT) terminal to operate the microprocessor. The ECM also provides this power to the sensors through the VC output circuit.


Ecd System (W/O Dpf) - Vc Output Circuit. 1VD-FTV ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

When the VC circuit is short-circuited, the microprocessor in the ECM and sensors that are supplied with power through the VC circuit are inactivated because the power is not supplied from the VC circuit. Under this condition, the system does not start up and the MIL does not illuminate even if the system malfunctions.


  • HINT:
  • Under normal conditions, the MIL is illuminated for several seconds when the ignition switch is first turned to ON. The MIL goes off when the engine is started.

WIRING DIAGRAM

Ecd System (W/O Dpf) - Vc Output Circuit. 1VD-FTV ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Ecd System (W/O Dpf) - Vc Output Circuit. 1VD-FTV ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

  • NOTICE:
  • After replacing the ECM, the new ECM needs registration () and initialization ().
1.CHECK MIL

Check that the Malfunction Indicator Lamp (MIL) lights up when turning the ignition switch to ON.

Result
ResultProceed to
MIL illuminatesA
MIL does not illuminateB
A
END
B
2.CHECK COMMUNICATION BETWEEN INTELLIGENT TESTER AND ECM

Connect the intelligent tester to the DLC3.

Turn the ignition switch to ON and tester on.

Check the communication between the tester and ECM.

Result
ResultProceed to
Communication is possibleA
Communication is not possibleB
A
GO TO MIL CIRCUIT ()
B
3.CHECK MIL (THROTTLE POSITION SENSOR (for Bank 1))

Disconnect the C83 throttle position sensor (for Bank 1) connector.

Turn the ignition switch to ON.

Check the MIL.

Result
ResultProceed to
MIL illuminatesA
MIL does not illuminateB

Reconnect the C83 throttle position sensor (for Bank 1) connector.

A
REPLACE DIESEL THROTTLE BODY ASSEMBLY (for Bank 1) ()
B
4.CHECK MIL (THROTTLE POSITION SENSOR (for Bank 2))

Disconnect the C84 throttle position sensor (for Bank 2) connector.

Turn the ignition switch to ON.

Check the MIL.

Result
ResultProceed to
MIL illuminatesA
MIL does not illuminateB

Reconnect the C84 throttle position sensor (for Bank 2) connector.

A
REPLACE DIESEL THROTTLE BODY ASSEMBLY (for Bank 2) ()
B
5.CHECK MIL (NO. 1 EGR VALVE POSITION SENSOR)
  • HINT:
  • For vehicles without EGR valve, perform troubleshooting from the next step.

Disconnect the C87 No. 1 EGR valve connector.

Turn the ignition switch to ON.

Check the MIL.

Result
ResultProceed to
MIL illuminatesA
MIL does not illuminateB

Reconnect the C87 No. 1 EGR valve connector.

A
REPLACE NO. 1 EGR VALVE ASSEMBLY ()
B
6.CHECK MIL (NO. 2 EGR VALVE POSITION SENSOR)
  • HINT:
  • For vehicles without EGR valve, perform troubleshooting from the next step.

Disconnect the C88 No. 2 EGR valve connector.

Turn the ignition switch to ON.

Check the MIL.

Result
ResultProceed to
MIL illuminatesA
MIL does not illuminateB

Reconnect the C88 No. 2 EGR valve connector.

A
REPLACE NO. 2 EGR VALVE ASSEMBLY ()
B
7.CHECK MIL (ACCELERATOR PEDAL POSITION SENSOR)

Disconnect the A31 accelerator pedal position sensor connector.

Turn the ignition switch to ON.

Check the MIL.

Result
ResultProceed to
MIL illuminatesA
MIL does not illuminateB

Reconnect the A31 accelerator pedal position sensor connector.

A
REPLACE ACCELERATOR PEDAL ROD ASSEMBLY ()
B
8.CHECK MIL (MANIFOLD ABSOLUTE PRESSURE SENSOR)

Disconnect the C80 manifold absolute pressure sensor connector.

Turn the ignition switch to ON.

Check the MIL.

Result
ResultProceed to
MIL illuminatesA
MIL does not illuminateB

Reconnect the C80 manifold absolute pressure sensor connector.

A
REPLACE MANIFOLD ABSOLUTE PRESSURE SENSOR ()
B
9.CHECK MIL (FUEL PRESSURE SENSOR)

Disconnect the C82 fuel pressure sensor connector.

Turn the ignition switch to ON.

Check the MIL.

Result
ResultProceed to
MIL illuminatesA
MIL does not illuminateB

Reconnect the C82 fuel pressure sensor connector.

A
REPLACE COMMON RAIL (for Bank 1) ()
B
10.CHECK HARNESS AND CONNECTOR

Disconnect the throttle position sensor (for Bank 1) connector.

Disconnect the throttle position sensor (for Bank 2) connector.

Disconnect the No. 1 EGR valve connector.

Disconnect the No. 2 EGR valve connector.

Disconnect the accelerator pedal position sensor connector.

Disconnect the manifold absolute pressure sensor connector.

Disconnect the fuel pressure sensor connector.

Ecd System (W/O Dpf) - Vc Output Circuit. 1VD-FTV ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the ECM connectors.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance (Check for Short):
  • for LHD
    Tester ConnectionConditionSpecified Condition
    C45-90 (VCEG) - Body groundAlways10 kΩ or higher
    C45-91 (VCVL) - Body groundAlways10 kΩ or higher
    C45-70 (VCM) - Body groundAlways10 kΩ or higher
    C45-66 (VCPM) - Body groundAlways10 kΩ or higher
    A38-55 (VCPA) - Body groundAlways10 kΩ or higher
    A38-56 (VCP2) - Body groundAlways10 kΩ or higher
  • for RHD
    Tester ConnectionConditionSpecified Condition
    C46-90 (VCEG) - Body groundAlways10 kΩ or higher
    C46-91 (VCVL) - Body groundAlways10 kΩ or higher
    C46-70 (VCM) - Body groundAlways10 kΩ or higher
    C46-66 (VCPM) - Body groundAlways10 kΩ or higher
    A52-55 (VCPA) - Body groundAlways10 kΩ or higher
    A52-56 (VCP2) - Body groundAlways10 kΩ or higher

Reconnect the throttle position sensor (for Bank 1) connector.

Reconnect the throttle position sensor (for Bank 2) connector.

Reconnect the No. 1 EGR valve connector.

Reconnect the No. 2 EGR valve connector.

Reconnect the accelerator pedal position sensor connector.

Reconnect the manifold absolute pressure sensor connector.

Reconnect the fuel pressure sensor connector.

Reconnect the ECM connectors.

NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
REPLACE ECM ()