Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1VD-FTV ENGINE CONTROL

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK CRANKING

READ VALUE USING GTS (STARTER SIGNAL)

INSPECT STARTER RELAY (ST)

CHECK HARNESS AND CONNECTOR (PNP SWITCH - ST RELAY)

CHECK HARNESS AND CONNECTOR (POWER SOURCE)

INSPECT STARTER

INSPECT STARTER CUT RELAY (ST CUT)

CHECK HARNESS AND CONNECTOR (ST CUT RELAY - PNP SWITCH, ECM)

INSPECT PARK/NEUTRAL POSITION SWITCH

CHECK HARNESS AND CONNECTOR (PNP SWITCH - ECM)

CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - ECM)

CHECK HARNESS AND CONNECTOR (ST CUT RELAY - PNP SWITCH, ECM)

REPLACE ECM

CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED

ECD SYSTEM (w/ DPF) - Cranking Holding Function Circuit

DESCRIPTION

The cranking holding control system provides current to the starter when the ECM detects the engine switch start signal (STSW). When the ECM performs a firing judgment, the system cuts current to the starter. When an ECM receives the STSW signal, it turns on the ST CUT relay, which prevents flickering of the combination meter, clock, audio system, etc. Also, the ECM sends a signal to the ECM STAR terminal of the ECM. Then the STAR output signal travels through the park/neutral position (PNP) switch to the ST relay, causing the starter to activate.


When the engine is cranking, the starter operation signal is sent to the ECM STA terminal of the ECM.


Ecd System (W/ Dpf) - Cranking Holding Function Circuit. 1VD-FTV ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

WIRING DIAGRAM

Refer to DTC P0617 ().


INSPECTION PROCEDURE

  • NOTICE:
Inspect the fuses of circuits related to this system before performing the following inspection procedure.
After replacing the ECM, the new ECM needs registration () and initialization ().
1.CHECK CRANKING

Check the cranking of the engine.

  • Result:
  • Test ResultProceed to
    Cranking possible and holding control operatesA
    Does not crankB
    Cranking possible but holding control does not operateC
B
Go to step 2
C
Go to step 11
A
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE ()
2.READ VALUE USING GTS (STARTER SIGNAL)

Connect the GTS to the DLC3.

Turn the engine switch on (IG).

Turn the GTS on.

Enter the following menus: Powertrain / Engine and ECT / Data List / Starter Signal.

Read the values.

Check the result when the engine switch is turned on (IG) and when the engine is started.

  • OK:
  • Engine Switch ConditionDisplay (Starter Signal)
    On (IG)Close
    Engine startedOpen
NG
Go to step 7
OK
3.INSPECT STARTER RELAY (ST)

Inspect the starter relay (ST) ().

NG
REPLACE STARTER RELAY (ST)
OK
4.CHECK HARNESS AND CONNECTOR (PNP SWITCH - ST RELAY)

Ecd System (W/ Dpf) - Cranking Holding Function Circuit. 1VD-FTV ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the Park/Neutral Position (PNP) switch.

Remove the ST relay from the engine room relay block.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    ST relay (2) - C24-5 (L)AlwaysBelow 1 Ω
    ST relay (2) or C24-5 (L) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
5.CHECK HARNESS AND CONNECTOR (POWER SOURCE)
Ecd System (W/ Dpf) - Cranking Holding Function Circuit. 1VD-FTV ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the ST relay from the engine room relay block.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    ST relay (1) - ST relay (5)Always11 to 14 V
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (STARTER RELAY (ST) - BATTERY, BODY GROUND)
OK
6.INSPECT STARTER

Inspect the starter ().

  • Result:
  • Test ResultProceed to
    OKA
    NGB
B
REPLACE STARTER ()
A
REPAIR OR REPLACE HARNESS OR CONNECTOR (STARTER - STARTER RELAY (ST), BATTERY)
7.INSPECT STARTER CUT RELAY (ST CUT)

Inspect the starter cut relay (ST CUT) ().

NG
REPLACE STARTER CUT RELAY (ST CUT)
OK
8.CHECK HARNESS AND CONNECTOR (ST CUT RELAY - PNP SWITCH, ECM)
Ecd System (W/ Dpf) - Cranking Holding Function Circuit. 1VD-FTV ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the starter cut relay (ST CUT) from the engine room relay block.

Disconnect the PNP switch connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • for LHD
    Tester ConnectionConditionSpecified Condition
    ST CUT relay (5) - C45-52 (STAR)AlwaysBelow 1 Ω
    ST CUT relay (3) - C24-4 (B)AlwaysBelow 1 Ω
    ST CUT relay (5) or C45-52 (STAR) - Body groundAlways10 kΩ or higher
    ST CUT relay (3) or C24-4 (B) - Body groundAlways10 kΩ or higher
  • for RHD
    Tester ConnectionConditionSpecified Condition
    ST CUT relay (5) - C46-52 (STAR)AlwaysBelow 1 Ω
    ST CUT relay (3) - C24-4 (B)AlwaysBelow 1 Ω
    ST CUT relay (5) or C46-52 (STAR) - Body groundAlways10 kΩ or higher
    ST CUT relay (3) or C24-4 (B) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
9.INSPECT PARK/NEUTRAL POSITION SWITCH
Ecd System (W/ Dpf) - Cranking Holding Function Circuit. 1VD-FTV ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Inspect the Park/Neutral Position (PNP) switch.


Disconnect the PNP switch connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    4 (B) - 5 (L)Shift lever in PBelow 1 Ω
    Shift lever in NBelow 1 Ω
NG
REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY ()
OK
10.CHECK HARNESS AND CONNECTOR (PNP SWITCH - ECM)
Ecd System (W/ Dpf) - Cranking Holding Function Circuit. 1VD-FTV ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the PNP switch connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • for LHD
    Tester ConnectionConditionSpecified Condition
    C24-5 (L) - A38-46 (STA)AlwaysBelow 1 Ω
    C24-5 (L) or A38-46 (STA) - Body groundAlways10 kΩ or higher
  • for RHD
    Tester ConnectionConditionSpecified Condition
    C24-5 (L) - A52-46 (STA)AlwaysBelow 1 Ω
    C24-5 (L) or A52-46 (STA) - Body groundAlways10 kΩ or higher
Result
ResultProceed to
NGA
OKB
B
Go to step 13
A
REPAIR OR REPLACE HARNESS OR CONNECTOR
11.CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - ECM)

Ecd System (W/ Dpf) - Cranking Holding Function Circuit. 1VD-FTV ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the main body ECU connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • for LHD
    Tester ConnectionConditionSpecified Condition
    E4-4 (STSW) - A38-47 (STSW)AlwaysBelow 1 Ω
    E4-4 (STSW) or A38-47 (STSW) - Body groundAlways10 kΩ or higher
  • for RHD
    Tester ConnectionConditionSpecified Condition
    E4-4 (STSW) - A52-47 (STSW)AlwaysBelow 1 Ω
    E4-4 (STSW) or A52-47 (STSW) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
12.CHECK HARNESS AND CONNECTOR (ST CUT RELAY - PNP SWITCH, ECM)
Ecd System (W/ Dpf) - Cranking Holding Function Circuit. 1VD-FTV ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the starter cut relay (ST CUT) from the engine room relay block.

Disconnect the PNP switch connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • for LHD
    Tester ConnectionConditionSpecified Condition
    ST CUT relay (5) - C45-52 (STAR)AlwaysBelow 1 Ω
    ST CUT relay (3) - C24-4 (B)AlwaysBelow 1 Ω
    ST CUT relay (5) or C45-52 (STAR) - Body groundAlways10 kΩ or higher
    ST CUT relay (3) or C24-4 (B) - Body groundAlways10 kΩ or higher
  • for RHD
    Tester ConnectionConditionSpecified Condition
    ST CUT relay (5) - C46-52 (STAR)AlwaysBelow 1 Ω
    ST CUT relay (3) - C24-4 (B)AlwaysBelow 1 Ω
    ST CUT relay (5) or C46-52 (STAR) - Body groundAlways10 kΩ or higher
    ST CUT relay (3) or C24-4 (B) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
REPLACE ECM ()
13.REPLACE ECM

Replace the ECM ().

NEXT
14.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED

Check the starter operation.

  • OK:
  • Malfunction has been repaired successfully.
NG
GO TO ENTRY AND START SYSTEM (ENGINE DOES NOT START) ()
OK
END