Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1VD-FTV ENGINE CONTROL

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

INSPECT FUEL SUPPLY PUMP ASSEMBLY (SUCTION CONTROL VALVE)

CHECK HARNESS AND CONNECTOR (SUCTION CONTROL VALVE - ECM)

CHECK WHETHER DTC OUTPUT RECURS

REPLACE FUEL SUPPLY PUMP ASSEMBLY (SUCTION CONTROL VALVE)

BLEED AIR FROM FUEL SYSTEM

PERFORM SUPPLY PUMP INITIALIZATION

REPLACE ECM

REPAIR OR REPLACE HARNESS OR CONNECTOR

CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED

DTC P0627 Fuel Pump Control Circuit / Open

DESCRIPTION

P0627
DTC Detection Drive PatternDTC Detection ConditionTrouble Area
Idling for 1 secondEven though the CPU (command area inside the ECU) is outputting the suction control valve operation duty, the output monitor signal is absent for 0.5 seconds.
(1 trip detection logic)
Open or short in suction control valve circuit
Suction control valve (fuel supply pump assembly)
ECM
Related Data List
DTC No.Data List
P0627
Common Rail Pressure
Target Common Rail Pressure
  • HINT:
For more information on the fuel supply pump assembly (suction control valve) and common rail system, refer to System Description ().
When DTC P0627 is stored, check the internal fuel pressure of the common rail by entering the following menus on the GTS: Engine and ECT / Data List / Common Rail Pressure.
Under a stable operating condition such as idling, Common Rail Pressure is within 5000 kPa of Target Common Rail Pressure.

WIRING DIAGRAM

Refer to DTC P0088 ().


INSPECTION PROCEDURE

  • NOTICE:
After replacing the ECM, the new ECM needs registration () and initialization ().
After replacing the fuel supply pump assembly, the ECM needs initialization ().
After replacing an injector assembly, the ECM needs registration ().
  • HINT:
  • Read freeze frame data using the GTS. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred.
1.INSPECT FUEL SUPPLY PUMP ASSEMBLY (SUCTION CONTROL VALVE)
Dtc P0627  Fuel Pump Control Circuit / Open. 1VD-FTV ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the suction control valve connector.

Text in Illustration
*1Fuel Supply Pump Assembly
*2Suction Control Valve

Measure the resistance of the suction control valve.

  • OK:
  • No open or short circuit malfunction.
NG
Go to step 4
OK
2.CHECK HARNESS AND CONNECTOR (SUCTION CONTROL VALVE - ECM)

Disconnect the suction control valve connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • for LHD
    Tester ConnectionConditionSpecified Condition
    z64-1 (+B) - C45- 104 (PCV+)AlwaysBelow 1 Ω
    z64-2 (PCV) - C45-105 (PCV-)AlwaysBelow 1 Ω
    z64-1 (+B) or C45- 104 (PCV+) - Body groundAlways10 kΩ or higher
    z64-2 (PCV) or C45-105 (PCV-) - Body groundAlways10 kΩ or higher
  • Standard Resistance:
  • for RHD
    Tester ConnectionConditionSpecified Condition
    z64-1 (+B) - C46- 104 (PCV+)AlwaysBelow 1 Ω
    z64-2 (PCV) - C46-105 (PCV-)AlwaysBelow 1 Ω
    z64-1 (+B) or C46- 104 (PCV+) - Body groundAlways10 kΩ or higher
    z64-2 (PCV) or C46-105 (PCV-) - Body groundAlways10 kΩ or higher

Reconnect the suction control valve connector.

Reconnect the ECM connector.

NG
Go to step 8
OK
3.CHECK WHETHER DTC OUTPUT RECURS

Connect the GTS to the DLC3

Turn the engine switch on (IG) and turn the GTS on.

Clear the DTCs ().

Start the engine and idle it for 1 second or more.

Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

Read the DTCs.

Result
ResultProceed to
No DTC is outputA
P0627 is outputB
B
Go to step 7
A
END
4.REPLACE FUEL SUPPLY PUMP ASSEMBLY (SUCTION CONTROL VALVE)

Replace the fuel supply pump assembly ().

NEXT
5.BLEED AIR FROM FUEL SYSTEM

Bleed the air from the fuel system ().

Perform PM forced regeneration ().

  • HINT:
  • When fuel lines are disconnected, air may enter the fuel lines, leading to engine starting trouble. Therefore, perform forced regeneration and bleed the air from the fuel lines.
NEXT
6.PERFORM SUPPLY PUMP INITIALIZATION

Perform supply pump initialization ().

NEXT
Go to step 9
7.REPLACE ECM

Replace the ECM ().

NEXT
Go to step 9
8.REPAIR OR REPLACE HARNESS OR CONNECTOR

Repair or replace the harness or connector.

NEXT
9.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED

Connect the GTS to the DLC3.

Clear the DTCs ().

Turn the engine switch off for 30 seconds or more.

Start the engine and idle it for 1 second or more.

Confirm that the DTC is not output again.

NEXT
END