Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE ENGINE CONTROL

DESCRIPTION

MONITOR DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

INSPECT IGNITION COIL ASSEMBLY (POWER SOURCE)

CHECK HARNESS AND CONNECTOR (IGNITION COIL ASSEMBLY - ECM)

CHECK WHETHER DTC OUTPUT RECURS (DTC P0351, P0352, P0353, P0354, P0355 OR P0356)

DTC P0351 Ignition Coil "A" Primary / Secondary Circuit

DTC P0352 Ignition Coil "B" Primary / Secondary Circuit

DTC P0353 Ignition Coil "C" Primary / Secondary Circuit

DTC P0354 Ignition Coil "D" Primary / Secondary Circuit

DTC P0355 Ignition Coil "E" Primary / Secondary Circuit

DTC P0356 Ignition Coil "F" Primary / Secondary Circuit

DESCRIPTION

  • HINT:
These DTCs indicate malfunctions relating to the primary circuit.
If DTC P0351 is output, check the No. 1 ignition coil circuit.
If DTC P0352 is output, check the No. 2 ignition coil circuit.
If DTC P0353 is output, check the No. 3 ignition coil circuit.
If DTC P0354 is output, check the No. 4 ignition coil circuit.
If DTC P0355 is output, check the No. 5 ignition coil circuit.
If DTC P0356 is output, check the No. 6 ignition coil circuit.

A Direct Ignition System (DIS) is used on this vehicle.


The DIS is a 1-cylinder ignition system in which each cylinder is ignited by one ignition coil and one spark plug is connected to the end of each secondary wiring. A powerful voltage, generated in the secondary wiring, is applied directly to each spark plug. The sparks of the spark plugs pass from the center electrode to the ground electrodes.


The ECM determines the ignition timing and transmits the ignition (IGT) signals to each cylinder. Using the IGT signal, the ECM turns the power transistor inside the igniter on and off. The power transistor, in turn, switches the current to the primary coil on and off. When the current to the primary coil is cut off, a powerful voltage is generated in the secondary coil. This voltage is applied to the spark plugs, causing them to spark inside the cylinders. As the ECM cuts the current to the primary coil, the igniter sends back an ignition confirmation (IGF) signal to the ECM for each cylinder ignition.


Dtc P0351 Ignition Coil A Primary / Secondary Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

DTC No. DTC Detection ConditionTrouble Area
P0351
P0352
P0353
P0354
P0355
P0356		No IGF signal is sent to the ECM while the engine is running (1 trip detection logic).
Ignition system
Open or short in IGF1 or IGT circuit (1 to 6) between ignition coil assembly and ECM
No. 1 to No. 6 ignition coil assembly
ECM
Dtc P0351 Ignition Coil A Primary / Secondary Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200
Reference: Inspection using an oscilloscope.
While cranking or idling the engine, check the waveform between terminals IGT (1 to 6) and E1, and IGF1 and E1 of the ECM connector.
ItemContent
TerminalCH1: IGT1, IGT2, IGT3, IGT4, IGT5, IGT6 - E1
CH2: IGF1 - E1
Equipment Setting2 V/DIV.
20 msec./DIV.
ConditionCranking or idling

MONITOR DESCRIPTION

Dtc P0351 Ignition Coil A Primary / Secondary Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

If the ECM does not receive any IGF signals despite transmitting the IGT signal, it interprets this as a fault in the igniter and stores a DTC.


If the malfunction is not repaired successfully, a DTC is stored 1 second after the engine is next started.


WIRING DIAGRAM

Dtc P0351 Ignition Coil A Primary / Secondary Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

  • NOTICE:
  • Inspect the fuses for circuits related to this system before performing the following inspection procedure.
  • HINT:
  • Read freeze frame data using the GTS. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data from the time the malfunction occurred.
1.INSPECT IGNITION COIL ASSEMBLY (POWER SOURCE)
Dtc P0351 Ignition Coil A Primary / Secondary Circuit. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Disconnect the ignition coil assembly connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    C4-4 (GND) - Body groundAlwaysBelow 1 Ω
    C15-4 (GND) - Body groundAlwaysBelow 1 Ω
    C130-4 (GND) - Body groundAlwaysBelow 1 Ω
    C140-4 (GND) - Body groundAlwaysBelow 1 Ω
    C8-4 (GND) - Body groundAlwaysBelow 1 Ω
    C11-4 (GND) - Body groundAlwaysBelow 1 Ω

Turn the ignition switch to ON.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    C4-1 (+B) - C4-4 (GND)Ignition switch ON11 to 14 V
    C15-1 (+B) - C15-4 (GND)Ignition switch ON11 to 14 V
    C130-1 (+B) - C130-4 (GND)Ignition switch ON11 to 14 V
    C140-1 (+B) - C140-4 (GND)Ignition switch ON11 to 14 V
    C8-1 (+B) - C8-4 (GND)Ignition switch ON11 to 14 V
    C11-1 (+B) - C11-4 (GND)Ignition switch ON11 to 14 V
Text in Illustration
*aFront view of wire harness connector
(to Ignition Coil with Igniter)
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
2.CHECK HARNESS AND CONNECTOR (IGNITION COIL ASSEMBLY - ECM)

Disconnect the ignition coil assembly connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • for LHD
    Tester ConnectionConditionSpecified Condition
    C4-2 (IGF) - C45-104 (IGF1)AlwaysBelow 1 Ω
    C15-2 (IGF) - C45-104 (IGF1)AlwaysBelow 1 Ω
    C130-2 (IGF) - C45-104 (IGF1)AlwaysBelow 1 Ω
    C140-2 (IGF) - C45-104 (IGF1)AlwaysBelow 1 Ω
    C8-2 (IGF) - C45-104 (IGF1)AlwaysBelow 1 Ω
    C11-2 (IGF) - C45-104 (IGF1)AlwaysBelow 1 Ω
    C4-3 (IGT1) - C45-40 (IGT1)AlwaysBelow 1 Ω
    C15-3 (IGT2) - C45-39 (IGT2)AlwaysBelow 1 Ω
    C130-3 (IGT3) - C45-38 (IGT3)AlwaysBelow 1 Ω
    C140-3 (IGT4) - C45-37 (IGT4)AlwaysBelow 1 Ω
    C8-3 (IGT5) - C45-36 (IGT5)AlwaysBelow 1 Ω
    C11-3 (IGT6) - C45-35 (IGT6)AlwaysBelow 1 Ω
    C4-2 (IGF) or C45-104 (IGF1) - Body groundAlways10 kΩ or higher
    C15-2 (IGF) or C45-104 (IGF1) - Body groundAlways10 kΩ or higher
    C130-2 (IGF) or C45-104 (IGF1) - Body groundAlways10 kΩ or higher
    C140-2 (IGF) or C45-104 (IGF1) - Body groundAlways10 kΩ or higher
    C8-2 (IGF) or C45-104 (IGF1) - Body groundAlways10 kΩ or higher
    C11-2 (IGF) or C45-104 (IGF1) - Body groundAlways10 kΩ or higher
    C4-3 (IGT1) or C45-40 (IGT1) - Body groundAlways10 kΩ or higher
    C15-3 (IGT2) or C45-39 (IGT2) - Body groundAlways10 kΩ or higher
    C130-3 (IGT3) or C45-38 (IGT3) - Body groundAlways10 kΩ or higher
    C140-3 (IGT4) or C45-37 (IGT4) - Body groundAlways10 kΩ or higher
    C8-3 (IGT5) or C45-36 (IGT5) - Body groundAlways10 kΩ or higher
    C11-3 (IGT6) or C45-35 (IGT6) - Body groundAlways10 kΩ or higher
  • for RHD
    Tester ConnectionConditionSpecified Condition
    C4-2 (IGF) - C46-104 (IGF1)AlwaysBelow 1 Ω
    C15-2 (IGF) - C46-104 (IGF1)AlwaysBelow 1 Ω
    C130-2 (IGF) - C46-104 (IGF1)AlwaysBelow 1 Ω
    C140-2 (IGF) - C46-104 (IGF1)AlwaysBelow 1 Ω
    C8-2 (IGF) - C46-104 (IGF1)AlwaysBelow 1 Ω
    C11-2 (IGF) - C46-104 (IGF1)AlwaysBelow 1 Ω
    C4-3 (IGT1) - C46-40 (IGT1)AlwaysBelow 1 Ω
    C15-3 (IGT2) - C46-39 (IGT2)AlwaysBelow 1 Ω
    C130-3 (IGT3) - C46-38 (IGT3)AlwaysBelow 1 Ω
    C140-3 (IGT4) - C46-37 (IGT4)AlwaysBelow 1 Ω
    C8-3 (IGT5) - C46-36 (IGT5)AlwaysBelow 1 Ω
    C11-3 (IGT6) - C46-35 (IGT6)AlwaysBelow 1 Ω
    C4-2 (IGF) or C46-104 (IGF1) - Body groundAlways10 kΩ or higher
    C15-2 (IGF) or C46-104 (IGF1) - Body groundAlways10 kΩ or higher
    C130-2 (IGF) or C46-104 (IGF1) - Body groundAlways10 kΩ or higher
    C140-2 (IGF) or C46-104 (IGF1) - Body groundAlways10 kΩ or higher
    C8-2 (IGF) or C46-104 (IGF1) - Body groundAlways10 kΩ or higher
    C11-2 (IGF) or C46-104 (IGF1) - Body groundAlways10 kΩ or higher
    C4-3 (IGT1) or C46-40 (IGT1) - Body groundAlways10 kΩ or higher
    C15-3 (IGT2) or C46-39 (IGT2) - Body groundAlways10 kΩ or higher
    C130-3 (IGT3) or C46-38 (IGT3) - Body groundAlways10 kΩ or higher
    C140-3 (IGT4) or C46-37 (IGT4) - Body groundAlways10 kΩ or higher
    C8-3 (IGT5) or C46-36 (IGT5) - Body groundAlways10 kΩ or higher
    C11-3 (IGT6) or C46-35 (IGT6) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
3.CHECK WHETHER DTC OUTPUT RECURS (DTC P0351, P0352, P0353, P0354, P0355 OR P0356)

Connect the GTS to the DLC3.

Turn the ignition switch to ON and turn the GTS on.

Clear the DTCs ().

Shuffle the arrangement of the ignition coil assemblies (among the No. 1 to No. 6 cylinders).

  • NOTICE:
  • Do not shuffle the connectors.

Perform a simulation test.

Check the DTCs output on the GTS.

Result
ResultProceed to
Same DTC outputA
Different ignition coil DTC outputB
B
REPLACE IGNITION COIL ASSEMBLY ()
A
REPLACE ECM ()
1GR-FE ENGINE CONTROL
Land Cruiser URJ200 URJ202 GRJ200 VDJ200
SFI SYSTEM